📚 Vehicle Manual Information

Ford Freestar 2004 2005 2006 2007 Factory Service Shop Repai

🏷️ Basic Information

Make:

Ford

Model:

Freestar

Generation Designation:

First Generation (VN136)

Generation Years:

2004-2007

Platform:

Ford Freestyle/Taurus X Platform (CD347 variants)

👋 Introduction

Vehicle Segment:

Full-size Minivan

Market Role:

Designed as Ford's primary minivan offering, replacing the Windstar. Targeted at families and individuals needing versatile passenger and cargo hauling capabilities.

Key Competitors:

Chrysler Town & Country/Voyager, Honda Odyssey, Toyota Sienna, Chevrolet Uplander/Pontiac Montana SV6.

Platform Sharing:

Shared its platform with the Ford Freestyle and later the Ford Taurus X, indicating a crossover-like chassis design compared to traditional body-on-frame minivans.

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.

📋 Manual Details

Years Covered:

2004, 2005, 2006, 2007

Regions Covered:

North America (USA, Canada, Mexico) - typical for factory service manuals

Estimated Page Count:

1500-2000+ (This is an estimate based on typical comprehensive factory service manuals for this vehicle class and era)

Type:

Factory Service Manual / Shop Manual

Language:

English

Format:

Digital (Likely PDF or similar electronic format), potentially printable

📖 Manual Coverage

Powertrain:

Engine mechanical, engine control systems (PCM, sensors, actuators), fuel system, exhaust system, transmission (automatic), driveline components.

Chassis:

Suspension (front and rear), steering system, brake system (hydraulic, ABS, EBD), wheels, tires, driveline.

Electrical:

Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories (windows, locks, seats), climate control, body control modules (BCM), audio systems, diagnostic connectors (OBD-II).

Body:

Body construction, exterior trim, interior trim, doors, windows, glass, seats, HVAC system components, body seals, paint and corrosion protection.

Maintenance:

Routine maintenance schedules, oil change procedures, fluid checks and replacements, filter changes, spark plug replacement, belt inspection and replacement.

Repair Overhaul:

Engine component repair and overhaul (e.g., cylinder heads, pistons, crankshafts), transmission overhaul, brake component replacement (calipers, rotors, pads), suspension component replacement (shocks, struts, bushings), steering component repair.

Diagnostics Troubleshooting:

Systematic diagnostic procedures for all major vehicle systems, symptom-based troubleshooting, diagnostic trouble code (DTC) interpretation and resolution, wiring schematic interpretation for electrical fault finding.

Specifications Data:

Torque specifications for fasteners, fluid capacities and types, electrical specifications (voltages, resistances), diagnostic specifications (e.g., fuel pressure, sensor readings), component tolerances.

Depth:

Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

Digital Format Details:

Likely high-resolution PDF, optimized for digital viewing and printing. May include bookmarking and hyperlinking for easier navigation.

Print Quality Suitability:

Designed for clear reproduction if printed, with legible text and high-quality diagrams/illustrations.

Binding Type If Printed:

Typically perfect bound or spiral bound for durability in a workshop environment.

Paper Type If Printed:

Durable, possibly coated paper to withstand workshop conditions and frequent handling.

⚙️ Engine Specifications

Engine Code And Displacement:

3.9L V6 (Ford "Collarbone" Cologne V6) - GZ

Engine Liter Displacement:

3.9 Liters (3949 cc)

Engine Bore X Stroke:

90.0 mm x 102.1 mm (Approximate)

Engine Compression Ratio:

9.0:1 (Typical for this V6)

Horsepower Peak:

201 hp @ 5200 rpm (for 3.9L V6)

Torque Peak:

232 lb-ft @ 3700 rpm (for 3.9L V6)

Fuel Delivery:

Electronic Fuel Injection (EFI) with Sequential Multi-Port Fuel Injection (SMI)

Fuel Type:

Unleaded Regular Gasoline (87 Octane)

Engine Designation Notes:

This 3.9L V6 was a derivative of Ford's modular V6 engine family, designed for a balance of power and refinement in the minivan segment.

🔧 Transmission

Transmission Type:

4-Speed Automatic Transaxle

Transmission Model Code:

4F50N (Commonly used by Ford for this application)

Optional Transmission:

None explicitly offered for the Freestar model within these years.

Drivetrain Integration:

Integrated with both Front-Wheel Drive (FWD) and available All-Wheel Drive (AWD) systems.

Transmission Fluid Specification:

Mercon V (Recommended)

📐 Dimensions

Length:

Approximately 202.4 inches (varies slightly by trim)

Width:

Approximately 77.9 inches

Height:

Approximately 67.8 inches (without roof rack)

Wheelbase:

118.1 inches

Cargo Volume Behind 3Rd Row:

Approximately 30.2 cubic feet

Cargo Volume Behind 2Nd Row:

Approximately 82.3 cubic feet

Cargo Volume Behind 1St Row:

Approximately 140.5 cubic feet

Curb Weight:

Approximately 4,400 - 4,700 lbs (varies by drivetrain and trim)

Gross Vehicle Weight Rating Gvw:

Approximately 5,900 - 6,200 lbs

🛡️ Safety Features

NHTSA Frontal Crash Test Rating:

5 Stars (Driver & Passenger) - Frontal Impact (for certain configurations/years)

NHTSA Side Impact Rating:

4 Stars (Front & Rear Passenger) - Side Impact (for certain configurations/years)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Traction Control System (TCS) available, often standard on AWD models

Electronic Stability Control:

No Electronic Stability Control (ESC) offered during these model years for the Freestar, a notable omission compared to some competitors.

Airbags:

Frontal airbags for driver and front passenger, available side-impact airbags for front and second-row occupants.

Seatbelts:

Three-point seatbelts in all seating positions, with driver and front passenger pretensioners.

💡 Technology Features

Audio System Options:

Factory AM/FM/CD player, optional CD changer, Sirius Satellite Radio capability. Higher trims offered premium audio systems (e.g., Shaker).

Rear Seat Entertainment:

Optional rear-seat entertainment system with DVD player and screen available on select trims.

Parking Assist:

Rear parking assist sensors (Reverse Sensing System) available on higher trims.

OBD Ii Port:

Standard OBD-II (On-Board Diagnostics II) port located under the dashboard for diagnostic scanning.

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles or 6 months (or based on Ford's "Intelligent Oil Life Monitor" system if equipped).

Air Filter Replacement:

Every 30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Every 100,000 miles (using specified Motorcraft Platinum or equivalent plugs).

Transmission Fluid Change:

Every 100,000 miles or under severe usage conditions.

Engine Oil Type Capacity:

5W-20 (SAE) Synthetic Blend or Full Synthetic, 5 US Quarts (4.7 Liters) with filter change for 3.9L V6.

Coolant Type Capacity:

Ford Premium Gold Coolant (or equivalent meeting specification WSS-M97B51-A1), approximately 12.5 US Quarts (11.8 Liters) for 3.9L V6.

Brake Fluid Type:

DOT 3 (Heavy Duty) meeting specification WSS-M6C65-A1.

Transmission Problems:

Occasional reports of torque converter shudder or premature wear, particularly under heavy use. Solenoid issues can also occur.

Engine Issues:

While generally reliable, some reports of intake manifold gasket leaks and occasional sensor failures (e.g., crankshaft position sensor) may be found.

Suspension Components:

Wear on front suspension components like ball joints, tie rod ends, and control arm bushings can occur due to vehicle weight and mileage.

Power Sliding Door Mechanisms:

The powered sliding door mechanisms are complex and can be prone to issues with motors, cables, or sensors over time.

📚 Vehicle History

Ford Minivan History:

Ford has a long history in the minivan segment, starting with the Aerostar and followed by the highly successful Windstar. The Freestar was intended as a modernization and replacement for the Windstar.

Windstar Replacement:

The Freestar debuted for the 2004 model year, replacing the Ford Windstar. It featured a redesigned exterior and interior.

Platform Transition:

The Freestar marked a shift in Ford's minivan strategy by utilizing a front-wheel-drive car-based platform, aligning it with vehicles like the Freestyle.

Manufacturing Plant:

Oakville Assembly Plant, Ontario, Canada

Production End Year:

2007

Successor Model:

Ford Flex (which was based on the Ford CD3 platform shared with the Mazda 6 and Lincoln MKX/MKZ)

🏆 Awards & Recognition

Safety Awards:

While specific awards are not widely publicized, the vehicle did achieve 5-star frontal crash ratings from NHTSA in certain configurations, indicating a strong safety performance in that specific test.