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Ford Fusion 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2010 Generation Generation Code: First Generation (CD340) Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Target Audience: Professional technicians and do-it-yourself (DIY) mechanics. Competitive Analysis Value Proposition: Provides factory-level technical knowledge for DIY repairs, saving on labor costs. Key Features Advantage Digital: Instant download for immediate access, no shipping delays, cost-effective. Content Quality: Step-by-step instructions with highly detailed exploded pictures and diagrams. 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair information for the 2010 Ford Fusion. Page Count Estimated Pages: Hundreds of pages (specific count not provided, but described as comprehensive). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all engines. Transmission: Repair and maintenance for automatic and manual transmissions. Brakes: ABS, EBD, brake system components, and hydraulic system repairs. Electrical: Wiring diagrams, component testing, charging system, starting system, lighting, and accessories. Suspension: Front and rear suspension components, alignment specifications. Steering: Power steering system, steering gear, and column. HVAC: Air conditioning system, heating system, climate control. Body: Body panel repair, interior trim, glass replacement. Chassis: Frame and underbody structure. Exhaust: Exhaust system components and repair. Fuel: Fuel tank, fuel pump, fuel injectors, and fuel delivery system. Cooling: Radiator, thermostat, coolant, and cooling fan. Emission Control: Emissions system components and diagnostics. Procedures Included Maintenance: Step-by-step maintenance procedures, fluid changes, filter replacements. Repair: Detailed repair instructions for all major and minor components. Disassembly Assembly: Complete disassembly and reassembly instructions with exploded views. Troubleshooting: Diagnostic flowcharts and troubleshooting guides for common issues. Diagnostics: OBD-II diagnostics, sensor testing, module programming. Specifications: Critical torque specifications, clearances, and adjustments. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchable: Implied by PDF format, but not explicitly stated as text-searchable. Print Quality Printability: Full printable (entire document or specific pages). Diagram Quality: Top quality diagrams and illustrations. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Zoom Functionality Zoom: YES Delivery Method Delivery: Instant Download Software Requirements Reader: Adobe PDF Reader Unzipping: WinZip (or similar archiving software for compressed downloads, if applicable) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Available Engines 2010: 2.5L Duratec I4, 3.0L Duratec V6, 3.5L Duratec V6 (sport models). Performance Typical Horsepower 2.5L: 168 hp @ 6000 rpm Typical Torque 2.5L: 167 lb-ft @ 4000 rpm Typical Horsepower 3.0L: 200 hp @ 6000 rpm Typical Torque 3.0L: 200 lb-ft @ 4000 rpm Typical Horsepower 3.5L: 263 hp @ 6250 rpm Typical Torque 3.5L: 249 lb-ft @ 4500 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 6-speed automatic transmission (6F35) for 2.5L and 3.0L engines. Optional Optional Transmission: 6-speed manual transmission (available on some 2.5L models), 6-speed automatic for 3.5L models. Features Transmission Fluid Spec 6F35: MERCON LV (e.g., Motorcraft XT-6-QSP or equivalent) 📐 Dimensions Exterior Wheelbase Inches: 107.4 Length Inches: 191.8 Width Inches: 72.9 Height Inches: 58.1 Weights Curb Weight Lbs Min: 3400 (approx. for 2.5L I4) Curb Weight Lbs Max: 3650 (approx. for 3.5L V6) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star NHTSA Front Impact Passenger: 5-Star NHTSA Side Impact Front Driver: 5-Star NHTSA Side Impact Front Passenger: 5-Star NHTSA Side Impact Rear Driver: 5-Star NHTSA Side Impact Rear Passenger: 5-Star IIHS Front Crash Rating: Good IIHS Side Crash Rating: Good Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Standard Electronic Stability Control: Standard (AdvanceTrac) Passive Features Airbags Front: Dual front airbags Airbags Side: Front seat-mounted side airbags Airbags Curtain: Front and rear side-curtain airbags 💡 Technology Features Infotainment Available Systems: Ford SYNC voice-activated communications and entertainment system, SiriusXM Satellite Radio. Driver Assistance Backup Camera: Optional Parking Sensors: Optional Connectivity Bluetooth: Available through Ford SYNC 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions (refer to manual for precise intervals). Tire Rotation Interval: Every 5,000 to 7,500 miles (8,000 to 12,000 km) Cabin Air Filter Replacement: Every 15,000 to 20,000 miles (24,000 to 32,000 km) or annually. Fluid Specifications Engine Oil Spec 2.5L 3.0L: SAE 5W-20, API SN, ILSAC GF-5 (e.g., Motorcraft SAE 5W-20 Synthetic Blend) Engine Oil Spec 3.5L: SAE 5W-20, API SN, ILSAC GF-5 (e.g., Motorcraft SAE 5W-20 Synthetic Blend) Coolant Spec: Ford Premium Engine Coolant (Gold Color) - Meets WSS-M97B51-A1 (e.g., Motorcraft Premium Engine Coolant) Brake Fluid Spec: DOT 3 Known Issues Power Steering Pump: Some models may experience whining or leaks from the power steering pump. Transmission Shifting: Occasional reports of rough shifting or delayed engagement, potentially related to transmission fluid or solenoid issues....
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Ford Fusion 2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2010
Generation
Generation Code:
First Generation (CD340)
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Target Audience:
Professional technicians and do-it-yourself (DIY) mechanics.
Competitive Analysis
Value Proposition:
Provides factory-level technical knowledge for DIY repairs, saving on labor costs.
Key Features
Advantage Digital:
Instant download for immediate access, no shipping delays, cost-effective.
Content Quality:
Step-by-step instructions with highly detailed exploded pictures and diagrams.
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service and repair information for the 2010 Ford Fusion.
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but described as comprehensive).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for all engines.
Transmission:
Repair and maintenance for automatic and manual transmissions.
Brakes:
ABS, EBD, brake system components, and hydraulic system repairs.
Electrical:
Wiring diagrams, component testing, charging system, starting system, lighting, and accessories.
Suspension:
Front and rear suspension components, alignment specifications.
Steering:
Power steering system, steering gear, and column.
HVAC:
Air conditioning system, heating system, climate control.
Body:
Body panel repair, interior trim, glass replacement.
Chassis:
Frame and underbody structure.
Exhaust:
Exhaust system components and repair.
Fuel:
Fuel tank, fuel pump, fuel injectors, and fuel delivery system.
Cooling:
Radiator, thermostat, coolant, and cooling fan.
Emission Control:
Emissions system components and diagnostics.
Procedures Included
Maintenance:
Step-by-step maintenance procedures, fluid changes, filter replacements.
Repair:
Detailed repair instructions for all major and minor components.
Disassembly Assembly:
Complete disassembly and reassembly instructions with exploded views.
Troubleshooting:
Diagnostic flowcharts and troubleshooting guides for common issues.
Diagnostics:
OBD-II diagnostics, sensor testing, module programming.
Specifications:
Critical torque specifications, clearances, and adjustments.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Implied by PDF format, but not explicitly stated as text-searchable.
Print Quality
Printability:
Full printable (entire document or specific pages).
Diagram Quality:
Top quality diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Zoom Functionality
Zoom:
YES
Delivery Method
Delivery:
Instant Download
Software Requirements
Reader:
Adobe PDF Reader
Unzipping:
WinZip (or similar archiving software for compressed downloads, if applicable)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Available Engines 2010:
2.5L Duratec I4, 3.0L Duratec V6, 3.5L Duratec V6 (sport models).
Performance
Typical Horsepower 2.5L:
168 hp @ 6000 rpm
Typical Torque 2.5L:
167 lb-ft @ 4000 rpm
Typical Horsepower 3.0L:
200 hp @ 6000 rpm
Typical Torque 3.0L:
200 lb-ft @ 4000 rpm
Typical Horsepower 3.5L:
263 hp @ 6250 rpm
Typical Torque 3.5L:
249 lb-ft @ 4500 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
6-speed automatic transmission (6F35) for 2.5L and 3.0L engines.
Optional
Optional Transmission:
6-speed manual transmission (available on some 2.5L models), 6-speed automatic for 3.5L models.
Features
Transmission Fluid Spec 6F35:
MERCON LV (e.g., Motorcraft XT-6-QSP or equivalent)
📐 Dimensions
Exterior
Wheelbase Inches:
107.4
Length Inches:
191.8
Width Inches:
72.9
Height Inches:
58.1
Weights
Curb Weight Lbs Min:
3400 (approx. for 2.5L I4)
Curb Weight Lbs Max:
3650 (approx. for 3.5L V6)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
NHTSA Side Impact Front Driver:
5-Star
NHTSA Side Impact Front Passenger:
5-Star
NHTSA Side Impact Rear Driver:
5-Star
NHTSA Side Impact Rear Passenger:
5-Star
IIHS Front Crash Rating:
Good
IIHS Side Crash Rating:
Good
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Standard
Electronic Stability Control:
Standard (AdvanceTrac)
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Front seat-mounted side airbags
Airbags Curtain:
Front and rear side-curtain airbags
💡 Technology Features
Infotainment
Available Systems:
Ford SYNC voice-activated communications and entertainment system, SiriusXM Satellite Radio.
Driver Assistance
Backup Camera:
Optional
Parking Sensors:
Optional
Connectivity
Bluetooth:
Available through Ford SYNC
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions (refer to manual for precise intervals).
Tire Rotation Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km)
Cabin Air Filter Replacement:
Every 15,000 to 20,000 miles (24,000 to 32,000 km) or annually.
Fluid Specifications
Engine Oil Spec 2.5L 3.0L:
SAE 5W-20, API SN, ILSAC GF-5 (e.g., Motorcraft SAE 5W-20 Synthetic Blend)
Engine Oil Spec 3.5L:
SAE 5W-20, API SN, ILSAC GF-5 (e.g., Motorcraft SAE 5W-20 Synthetic Blend)
Coolant Spec:
Ford Premium Engine Coolant (Gold Color) - Meets WSS-M97B51-A1 (e.g., Motorcraft Premium Engine Coolant)
Brake Fluid Spec:
DOT 3
Known Issues
Power Steering Pump:
Some models may experience whining or leaks from the power steering pump.
Transmission Shifting:
Occasional reports of rough shifting or delayed engagement, potentially related to transmission fluid or solenoid issues.
Evaporative Emissions System:
Check Engine Light illuminated due to EVAP system leaks (e.g., faulty purge valve or vent solenoid).
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, established in 1903, a global leader in automotive manufacturing with a long history of innovation and popular models.
Model Evolution
Fusion First Gen:
The 2010 Ford Fusion represents the latter part of the first generation, launched in 2005 as a mid-size sedan built on the Mazda-derived CD3 platform.
2010 Updates:
Minor updates for 2010 included updated exterior styling, new wheel options, and revised interior features. The 3.5L V6 Sport model was introduced for this model year.
Production
Manufacturing Location:
Hermosillo, Sonora, Mexico
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick 2010:
Yes (for models equipped with optional all-wheel drive, though the 2010 Fusion was primarily FWD).
Consumer Reports Ratings:
Varied, generally good to above average reliability for its class in this generation.
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