Ford Fusion Complete Workshop Service Repair Manual 2007
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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2007 Model Code: First Generation (2006-2012) Market Segment: Mid-size Sedan 👋 Introduction Market Position Market Position: The Ford Fusion, introduced in 2006, aimed to capture a significant share of the competitive mid-size sedan market in North America, offering a blend of European driving dynamics (based on the Mazda6 platform) with American styling and practicality. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Chrysler Sebring. Key Features Manual Value Proposition: Empowers owners to perform their own repairs, saving significant costs. Provides expert-level guidance for all service and repair needs. 📋 Manual Details Coverage Coverage Areas: All models, engines, trim levels, and transmission types for the 2007 Ford Fusion. Technical Bulletins Included: Likely includes information equivalent to or referencing Technical Service Bulletins (TSBs) for common issues and fixes. Format Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable Digital File (PDF compatible) Page Count Page Count Estimated: Extensive, covering all procedures A-Z (exact page count not specified, but indicative of comprehensive coverage). 📖 Manual Coverage Systems Systems Covered: Engine mechanical, engine electrical, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (automatic and manual), drivetrain, suspension, steering, brakes (hydraulic and parking), ABS, airbags, body electrical, lighting, climate control, audio systems, interior trim, exterior body panels, chassis components, diagnostic procedures, troubleshooting. Procedures Procedures Included: Routine maintenance, scheduled servicing, engine overhaul, transmission repair, brake system service, suspension and steering component replacement, electrical troubleshooting and repair, bodywork repair, HVAC system servicing, diagnostic codes interpretation, component testing, fluid changes, filter replacements, timing belt/chain replacement (if applicable), cylinder head repair, fuel injector servicing. Climate Control Servicing: Covers diagnosis and repair of HVAC systems, including refrigerant handling, compressor, evaporator, condenser, and blower motor service. Depth Technical Depth: Comprehensive, from basic maintenance tasks to advanced diagnostics and complete component rebuilds, including step-by-step instructions and diagrams. Diagnostics Diagnostic Trouble Codes DTC: Includes detailed information on OBD-II diagnostic trouble codes (DTCs), their meanings, and troubleshooting procedures. Bodywork Body Repair: Covers procedures for body panel removal and installation, frame straightening (if applicable), rust repair, and cosmetic repairs. Electrical Electrical Diagrams: Includes comprehensive electrical wiring diagrams for all systems, facilitating troubleshooting of circuits and components. 📊 Manual Specifications File Details File Format Compatibility: Works on all PC & MAC Computers, tablets, and mobile phones with Adobe Reader or compatible software. File Size Estimated: Variable, but typically between 50MB and 200MB depending on image resolution and content. Searchable Text: The digital format is expected to have searchable text, allowing users to quickly find specific terms or procedures. Printability Print Options: Printable by page, chapter, or entire manual. Delivery Delivery Method: Instant email delivery upon payment confirmation. Quality Manual Quality: High quality, with easy-to-follow step-by-step instructions and pictures. ⚙️ Engine Specifications Base Engine 2007 Engine Displacement: 2.3L (140 cu in) Engine Type: DOHC Inline-4 (Duratec 23) Horsepower Est: 160 hp @ 6000 rpm Torque Est: 156 lb-ft @ 4000 rpm Optional Engine 2007 Engine Displacement: 3.0L (183 cu in) Engine Type: DOHC V6 (Duratec 30) Horsepower Est: 221 hp @ 6250 rpm Torque Est: 201 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management System: Ford Powertrain Control Module (PCM) with advanced diagnostic capabilities. Engine Features Timing Drive: The 2.3L Duratec 23 uses a timing chain. The 3.0L Duratec 30 uses timing chains. 🔧 Transmission Base Transmission Transmission Type: 5-Speed Manual Transmission (M5-L Optional Transmission Transmission Type: 6-Speed Automatic Transmission (AX4N-based) Transmission Features Transmission Fluid Type: Mercon V Automatic Transmission Fluid (for automatic transmissions). Manual Transmission Specs Manual Gear Ratios: Specific gear ratios detailed in the manual, varying by engine and transmission option. 📐 Dimensions Exterior Length Est: 188.5 inches (4788 mm) Width Est: 70.2 inches (1783 mm) Height Est: 57.5 inches (1461 mm) Wheelbase Est: 104.4 inches (2652 mm) Weights Curb Weight Est: 3200 - 3400 lbs (1451 - 1542 kg), varies by engine and trim. Interior Passenger Volume Est: Approximately 98.7 cubic feet (2800 liters). Cargo Trunk Volume Est: Approximately 16.0 cubic feet (453 liters). 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: Good (for driver and passenger in frontal impact tests). NHTSA Side Impact Rating: Good (for driver and rear passenger in side impact tests). Passive Features Passive Safety Features: Front airbags, front side-impact airbags, side-curtain airbags (front and rear), Anti-lock Braking System (ABS), Traction Control System (TCS). Active Features Active Safety Features: ABS, TCS, available Electronic Stability Control (ESP) on some later models, but less common on the 2007 model as standard. 💡 Technology Features Infotainment Infotainment System Standard: AM/FM/CD audio system with auxiliary input jack. Higher trims may offer MP3 capability or a premium sound system. Infotainment System Optional: Optional Sirius Satellite Radio, Shaker 100-watt audio system, or Shaker 500-watt audio system with subwoofer. Driver Assistance Driver Assistance...
The Ford Fusion, introduced in 2006, aimed to capture a significant share of the competitive mid-size sedan market in North America, offering a blend of European driving dynamics (based on the Mazda6 platform) with American styling and practicality.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Chrysler Sebring.
Key Features
Manual Value Proposition:
Empowers owners to perform their own repairs, saving significant costs. Provides expert-level guidance for all service and repair needs.
📋 Manual Details
Coverage
Coverage Areas:
All models, engines, trim levels, and transmission types for the 2007 Ford Fusion.
Technical Bulletins Included:
Likely includes information equivalent to or referencing Technical Service Bulletins (TSBs) for common issues and fixes.
Format
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital File (PDF compatible)
Page Count
Page Count Estimated:
Extensive, covering all procedures A-Z (exact page count not specified, but indicative of comprehensive coverage).
Routine maintenance, scheduled servicing, engine overhaul, transmission repair, brake system service, suspension and steering component replacement, electrical troubleshooting and repair, bodywork repair, HVAC system servicing, diagnostic codes interpretation, component testing, fluid changes, filter replacements, timing belt/chain replacement (if applicable), cylinder head repair, fuel injector servicing.
Climate Control Servicing:
Covers diagnosis and repair of HVAC systems, including refrigerant handling, compressor, evaporator, condenser, and blower motor service.
Depth
Technical Depth:
Comprehensive, from basic maintenance tasks to advanced diagnostics and complete component rebuilds, including step-by-step instructions and diagrams.
Diagnostics
Diagnostic Trouble Codes DTC:
Includes detailed information on OBD-II diagnostic trouble codes (DTCs), their meanings, and troubleshooting procedures.
Bodywork
Body Repair:
Covers procedures for body panel removal and installation, frame straightening (if applicable), rust repair, and cosmetic repairs.
Electrical
Electrical Diagrams:
Includes comprehensive electrical wiring diagrams for all systems, facilitating troubleshooting of circuits and components.
📊 Manual Specifications
File Details
File Format Compatibility:
Works on all PC & MAC Computers, tablets, and mobile phones with Adobe Reader or compatible software.
File Size Estimated:
Variable, but typically between 50MB and 200MB depending on image resolution and content.
Searchable Text:
The digital format is expected to have searchable text, allowing users to quickly find specific terms or procedures.
Printability
Print Options:
Printable by page, chapter, or entire manual.
Delivery
Delivery Method:
Instant email delivery upon payment confirmation.
Quality
Manual Quality:
High quality, with easy-to-follow step-by-step instructions and pictures.
⚙️ Engine Specifications
Base Engine 2007
Engine Displacement:
2.3L (140 cu in)
Engine Type:
DOHC Inline-4 (Duratec 23)
Horsepower Est:
160 hp @ 6000 rpm
Torque Est:
156 lb-ft @ 4000 rpm
Optional Engine 2007
Engine Displacement:
3.0L (183 cu in)
Engine Type:
DOHC V6 (Duratec 30)
Horsepower Est:
221 hp @ 6250 rpm
Torque Est:
201 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management System:
Ford Powertrain Control Module (PCM) with advanced diagnostic capabilities.
Engine Features
Timing Drive:
The 2.3L Duratec 23 uses a timing chain. The 3.0L Duratec 30 uses timing chains.
🔧 Transmission
Base Transmission
Transmission Type:
5-Speed Manual Transmission (M5-L
Optional Transmission
Transmission Type:
6-Speed Automatic Transmission (AX4N-based)
Transmission Features
Transmission Fluid Type:
Mercon V Automatic Transmission Fluid (for automatic transmissions).
Manual Transmission Specs
Manual Gear Ratios:
Specific gear ratios detailed in the manual, varying by engine and transmission option.
📐 Dimensions
Exterior
Length Est:
188.5 inches (4788 mm)
Width Est:
70.2 inches (1783 mm)
Height Est:
57.5 inches (1461 mm)
Wheelbase Est:
104.4 inches (2652 mm)
Weights
Curb Weight Est:
3200 - 3400 lbs (1451 - 1542 kg), varies by engine and trim.
Interior
Passenger Volume Est:
Approximately 98.7 cubic feet (2800 liters).
Cargo
Trunk Volume Est:
Approximately 16.0 cubic feet (453 liters).
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Good (for driver and passenger in frontal impact tests).
NHTSA Side Impact Rating:
Good (for driver and rear passenger in side impact tests).
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, side-curtain airbags (front and rear), Anti-lock Braking System (ABS), Traction Control System (TCS).
Active Features
Active Safety Features:
ABS, TCS, available Electronic Stability Control (ESP) on some later models, but less common on the 2007 model as standard.
💡 Technology Features
Infotainment
Infotainment System Standard:
AM/FM/CD audio system with auxiliary input jack. Higher trims may offer MP3 capability or a premium sound system.
Infotainment System Optional:
Optional Sirius Satellite Radio, Shaker 100-watt audio system, or Shaker 500-watt audio system with subwoofer.
Driver Assistance
Driver Assistance Features:
Cruise control. Limited driver assistance features compared to modern vehicles; focus is on core mechanical and electrical systems.
Connectivity
Connectivity Options:
Auxiliary audio input. Bluetooth connectivity was not widely available as standard on this model year, but aftermarket options and dealer-installed accessories might exist.
🔧 Maintenance
Service Intervals Oil
Engine Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, using synthetic blend or full synthetic oil, depending on driving conditions. Refer to the manual for specific recommendations.
Service Intervals Filters
Oil Filter Replacement:
Replace with every oil change. Common filter part numbers vary by manufacturer (e.g., Motorcraft FL-820-S for some models, but specific to engine and year).
Engine Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km), or more frequently in dusty conditions. Consult the manual for specific intervals.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 meeting Ford specification WSS-M2C153-H (for most engines).
Coolant Specification:
Ford Premium Engine Coolant (Orange) or equivalent, a 50/50 mix of coolant and distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid, meeting Ford specification WSS-M6C65-A1 or equivalent.
Power Steering Fluid:
Power steering fluid meeting Ford specification WSA-M2C195-A or equivalent.
Fluid Capacities
Engine Oil Capacity 2.3L:
Approximately 5.0 quarts (4.7 liters) with filter.
Engine Oil Capacity 3.0L:
Approximately 5.5 quarts (5.2 liters) with filter.
Known Issues
Common Issues Reported:
Some owners have reported issues with ignition coils, occasional transmission shifting problems, and HVAC blower motor resistor failures. The manual would detail diagnostics for these.
📚 Vehicle History
Brand Heritage
Ford Sedan History:
Ford has a long history of producing popular sedans, from the Ford Falcon and Fairlane to the Taurus and Focus, establishing a strong presence in various market segments.
Model Evolution
Fusion Introduction:
The Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Mondeo in North America, designed to compete in the growing mid-size sedan segment.
Production
Assembly Location:
Hermosillo, Sonora, Mexico.
🏆 Awards & Recognition
Recognitions
Initial Reception:
The Ford Fusion received generally positive reviews upon its introduction for its styling, handling, and comfortable ride, often praised for its European-inspired driving dynamics.
Ratings
IIHS Top Safety Pick Status:
Not a Top Safety Pick for 2007, but received 'Good' ratings in many IIHS crash tests, indicating solid structural integrity.
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