Ford Taurus Complete Workshop Service Repair Manual 2005
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🏷️ Basic Information Identification Make: Ford Model: Taurus Year: 2005 Codes Chassis Code: FN3 👋 Introduction Market Position Market Position: The 2005 Ford Taurus represented the final iteration of the acclaimed fifth generation, continuing its legacy as a popular mid-size sedan in the North American market, known for its comfortable ride and spacious interior. Competitive Analysis Competitive Analysis: Competed against established rivals such as the Toyota Camry, Honda Accord, Chevrolet Impala, and Nissan Altima, offering a blend of American comfort and V6 power. Key Features Key Features: Available in multiple trim levels (SE, SEL, SES), offering a choice of powertrains, and a focus on value and practicality. The 2005 model year received minor updates prior to its discontinuation. 📋 Manual Details Coverage Areas Coverage Areas: Complete engine, transmission, chassis, body, electrical, diagnostics, maintenance, repair procedures for all 2005 Ford Taurus models. Page Count Page Count: Estimated 2000+ pages (typical for a complete workshop manual of this era) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical (3.0L Vulcan, 3.0L Duratec V6, 3.0L SHO SHO V6), engine electrical, fuel system, cooling system, exhaust system, lubrication system, transmission (4-speed AX4N/AX4S automatic, 6-speed 6F50 automatic for SHO), driveline, braking system (ABS, rear disc), suspension (front MacPherson strut, rear multi-link), steering (power rack-and-pinion), wheels and tires, body and frame, interior systems, HVAC, safety systems (airbags, seat belts), electrical systems (wiring diagrams, component locations), diagnostics, and troubleshooting. Procedures Included Procedures Included: Routine maintenance, scheduled maintenance, tune-up procedures, engine overhaul, transmission service and rebuild, brake repair, suspension component replacement, steering system repair, electrical component diagnosis and replacement, body panel repair, interior trim removal and installation, diagnostic trouble code (DTC) interpretation and resolution, and detailed step-by-step repair instructions with torque specifications. Technical Depth Technical Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: 3.0L OHV Vulcan V6 Engine Options Engine Options: 3.0L Duratec V6 (DOHC 24-valve), 3.0L SHO V6 (DOHC 24-valve supercharged on earlier models, naturally aspirated V6 for 2005 SHO) Performance 3.0L Vulcan V6 Horsepower: 153 hp @ 5000 rpm 3.0L Vulcan V6 Torque: 177 lb-ft @ 3750 rpm 3.0L Duratec V6 Horsepower: 201 hp @ 5750 rpm 3.0L Duratec V6 Torque: 200 lb-ft @ 4500 rpm 3.0L Sho V6 Horsepower: 210 hp @ 6000 rpm (Naturally Aspirated) 3.0L Sho V6 Torque: 205 lb-ft @ 4700 rpm (Naturally Aspirated) Fuel System Fuel System: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Engine Management Engine Management: PCM (Powertrain Control Module) controlled, OBD-II compliant Bore Stroke 3.0L Vulcan V6 Bore Stroke: 3.54 in x 3.15 in (90 mm x 80 mm) 3.0L Duratec V6 Bore Stroke: 3.50 in x 3.03 in (89 mm x 77 mm) Compression Ratio 3.0L Vulcan V6 Compression Ratio: 9.0:1 3.0L Duratec V6 Compression Ratio: 10.0:1 🔧 Transmission Standard Transmission Standard Transmission: 4-Speed Automatic (AX4N/AX4S) Optional Transmission Optional Transmission: 6-Speed Automatic (6F50) for 2005 SHO models Features Transmission Features: Electronic control, adaptive shift logic, torque converter lock-up Fluid Type Transmission Fluid Type: Mercon V Fluid Capacity Ax4N Ax4S Transmission Fluid Capacity: Approx. 12 quarts (11.4 liters) total capacity, 6-7 quarts (5.7-6.6 liters) for refill 📐 Dimensions Exterior Wheelbase: 112.9 inches (2868 mm) Overall Length: 200.4 inches (5090 mm) Overall Width: 73.1 inches (1857 mm) Overall Height: 55.7 inches (1415 mm) Interior Front Headroom: 39.4 inches (1001 mm) Rear Headroom: 38.2 inches (970 mm) Front Legroom: 42.3 inches (1074 mm) Rear Legroom: 37.5 inches (953 mm) Cargo Trunk Volume: 16.0 cubic feet (453 liters) Weights Curb Weight Est: 3300-3600 lbs (1497-1633 kg), varies by trim and engine Gross Vehicle Weight Rating Est: 4350-4600 lbs (1973-2087 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (2005) NHTSA Front Impact Passenger: 5-Star (2005) NHTSA Side Impact Front Seat: 4-Star (2005) NHTSA Side Impact Rear Seat: 4-Star (2005) IIHS Frontal Offset: Good (2005) Active Features Active Safety Features: Anti-lock Braking System (ABS) standard on all models, Traction Control System (TCS) available on some trims Passive Features Passive Safety Features: Dual-stage front airbags, front side-impact airbags (available/standard depending on trim), front and rear crumple zones, LATCH child seat anchors, safety-belt pretensioners 💡 Technology Features Infotainment Infotainment System: Base AM/FM stereo with CD player, optional premium sound system with amplifier, available rear-seat entertainment system (less common). Display Technology: Analog gauges with LCD driver information center, base models with basic radio display. Driver Assistance Driver Assistance Features: Cruise control, available automatic climate control, optional power adjustable pedals. Connectivity Connectivity Options: Keyless entry system (remote key fob), optional interior auxiliary...
The 2005 Ford Taurus represented the final iteration of the acclaimed fifth generation, continuing its legacy as a popular mid-size sedan in the North American market, known for its comfortable ride and spacious interior.
Competitive Analysis
Competitive Analysis:
Competed against established rivals such as the Toyota Camry, Honda Accord, Chevrolet Impala, and Nissan Altima, offering a blend of American comfort and V6 power.
Key Features
Key Features:
Available in multiple trim levels (SE, SEL, SES), offering a choice of powertrains, and a focus on value and practicality. The 2005 model year received minor updates prior to its discontinuation.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete engine, transmission, chassis, body, electrical, diagnostics, maintenance, repair procedures for all 2005 Ford Taurus models.
Page Count
Page Count:
Estimated 2000+ pages (typical for a complete workshop manual of this era)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical (3.0L Vulcan, 3.0L Duratec V6, 3.0L SHO SHO V6), engine electrical, fuel system, cooling system, exhaust system, lubrication system, transmission (4-speed AX4N/AX4S automatic, 6-speed 6F50 automatic for SHO), driveline, braking system (ABS, rear disc), suspension (front MacPherson strut, rear multi-link), steering (power rack-and-pinion), wheels and tires, body and frame, interior systems, HVAC, safety systems (airbags, seat belts), electrical systems (wiring diagrams, component locations), diagnostics, and troubleshooting.
Procedures Included
Procedures Included:
Routine maintenance, scheduled maintenance, tune-up procedures, engine overhaul, transmission service and rebuild, brake repair, suspension component replacement, steering system repair, electrical component diagnosis and replacement, body panel repair, interior trim removal and installation, diagnostic trouble code (DTC) interpretation and resolution, and detailed step-by-step repair instructions with torque specifications.
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.0L OHV Vulcan V6
Engine Options
Engine Options:
3.0L Duratec V6 (DOHC 24-valve), 3.0L SHO V6 (DOHC 24-valve supercharged on earlier models, naturally aspirated V6 for 2005 SHO)
Approx. 12 quarts (11.4 liters) total capacity, 6-7 quarts (5.7-6.6 liters) for refill
📐 Dimensions
Exterior
Wheelbase:
112.9 inches (2868 mm)
Overall Length:
200.4 inches (5090 mm)
Overall Width:
73.1 inches (1857 mm)
Overall Height:
55.7 inches (1415 mm)
Interior
Front Headroom:
39.4 inches (1001 mm)
Rear Headroom:
38.2 inches (970 mm)
Front Legroom:
42.3 inches (1074 mm)
Rear Legroom:
37.5 inches (953 mm)
Cargo
Trunk Volume:
16.0 cubic feet (453 liters)
Weights
Curb Weight Est:
3300-3600 lbs (1497-1633 kg), varies by trim and engine
Gross Vehicle Weight Rating Est:
4350-4600 lbs (1973-2087 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2005)
NHTSA Front Impact Passenger:
5-Star (2005)
NHTSA Side Impact Front Seat:
4-Star (2005)
NHTSA Side Impact Rear Seat:
4-Star (2005)
IIHS Frontal Offset:
Good (2005)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) standard on all models, Traction Control System (TCS) available on some trims
Passive Features
Passive Safety Features:
Dual-stage front airbags, front side-impact airbags (available/standard depending on trim), front and rear crumple zones, LATCH child seat anchors, safety-belt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Base AM/FM stereo with CD player, optional premium sound system with amplifier, available rear-seat entertainment system (less common).
Display Technology:
Analog gauges with LCD driver information center, base models with basic radio display.
Driver Assistance
Driver Assistance Features:
Cruise control, available automatic climate control, optional power adjustable pedals.
Connectivity
Connectivity Options:
Keyless entry system (remote key fob), optional interior auxiliary power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval Recommendation:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Synthetic oil recommended for extended intervals.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving environment.
Spark Plug Replacement Vulcan:
Every 100,000 miles (160,000 km) (Long-life plugs)
Spark Plug Replacement Duratec:
Every 100,000 miles (160,000 km) (Long-life plugs)
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (48,000-96,000 km) or as indicated by maintenance schedule, or if fluid appears degraded.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API SG or higher, ILSAC GF-2 or higher). For extreme temperatures, consult manual.
Coolant Specification:
Ford Premium Gold Coolant (or equivalent ethylene glycol-based coolant with Ford specification WSS-M97B51-A1)
Brake Fluid Specification:
DOT 3
Power Steering Fluid Specification:
Ford Power Steering Fluid (or equivalent MERCON V ATF when specified for certain models/systems)
Known Issues
Common Issues:
Intake manifold gasket leaks (especially on Duratec engines), transmission solenoid issues (AX4N/AX4S), power steering pump leaks, various electrical gremlins (e.g., door lock actuators, interior lights), wheel bearing failure, exhaust manifold cracks (Vulcan V6).
Filter Part Numbers
Oil Filter Part Number Example:
Motorcraft FL400S or equivalent
Engine Air Filter Part Number Example:
Motorcraft FA1643 or equivalent
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford has a long and storied history in automotive manufacturing, dating back to 1903. The Taurus nameplate was introduced in 1986 and became a revolutionary success for Ford, defining American automotive design for a generation.
Model Evolution
Model Evolution To 2005:
The 2000-2007 generation (fourth generation, though often referred to as the fifth due to extensive redesigns) saw a significant shift towards a more modern, rounded design. The 2005 model year was part of a mid-cycle refresh for this generation, offering updated styling and features.
Production
Production Plants:
Chicago Assembly Plant, Illinois, USA
Production Years For Generation:
2000-2007
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Ford Taurus was a Car and Driver 10Best winner multiple times in its earlier generations, establishing a strong reputation for innovation and value.
Industry Impact:
Credited with revitalizing the American automotive industry in the late 1980s with its aerodynamic 'jellybean' design and front-wheel-drive platform.
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