This comprehensive Operators Manual provides detailed instructions for operating, maintaining, and troubleshooting the Gehl AL 140, AL 240(EU), AL 340, AL 440(EU), and AL 540 Articulated Loaders. Covering serial numbers AL 140 (SN 11257 and Up), AL 240(EU) (SN 21244 and Up), AL 340 (SN 31365 and Up), AL 440(EU) (SN 41250 and Up), and AL 540 (SN 51242 and Up), this manual is designed to help operators and maintenance personnel achieve peak performance through effective, safe, and economical machine operation.

The manual begins with essential general information, including safety symbols, contents, manufacturer information, machine designation, serial number plate location, proper machine use, component identification, and service/dealership network. It then delves into crucial safety precautions, covering topics such as mandatory safety shutdown procedures, operating procedures, stability and rollover prevention, electrical energy, service safety practices, battery hazards, fire hazards, crystalline silica exposure, and transportation.

Moving on, the manual provides detailed specifications for each model, including fluid capacities, lubricants, maximum slopes for engine operation, weights, and capacities based on both SAE (Domestic) and ISO 6016 (EU) standards. Further sections cover the engine, hydraulics, electrical system, sound levels, wheels, wheel/tire sets, ROPS and FOPS, and vibration levels. It also includes comprehensive dimensional drawings for each model series.

The manual's core focuses on practical operation, outlining controls and switches, instrument panel indicators, cab controls, cab environment controls, warning indicators, operator seat adjustment, seat belt, ignition key switch, steering column adjustment, control lever, hand throttle, and 12V accessory power outlet. It then guides users through pre-operation checklists, engine start and shutdown procedures, warm-up routines, driving on public roads, travel speed mode selection, differential lock operation, load handling, and parking the loader.

The manual features a detailed section on attachments, covering general instructions for connecting and disconnecting attachments, including All-Tach and Hydraulic Power-A-Tach systems. It further explains the use of auxiliary hydraulics, including pressure relief, connections, and control buttons. Specific instructions are provided for operating various attachments, including buckets, loading loose material, scraping soft and hard material, and towing the loader.

A comprehensive maintenance section covers scheduled maintenance, check, clean, and inspect procedures, leakage checks, lubrication and filter changes, functional checks, and dealer service. It also includes detailed guidance for tilting the platform, engine maintenance, air cleaner maintenance, engine cooling system maintenance, fuel system maintenance, air conditioning maintenance, hydraulic system maintenance, planetary axles, brake fluid reservoir maintenance, wheels and tires, and electrical system maintenance.

The manual concludes with troubleshooting tips, an index, torque specifications, and an EC Declaration of Conformity. This comprehensive resource provides all the necessary information for safe, efficient, and reliable operation and maintenance of your Gehl Articulated Loader.

The Gehl AL 140, AL 240 (EU), AL 340, AL 440 (EU), and AL 540 articulated loaders are powerful and versatile machines designed for a wide range of tasks in construction, agriculture, and industrial applications. These loaders feature a robust design with a compact footprint, allowing them to maneuver easily in tight spaces while delivering impressive lifting and hauling capabilities. The articulated steering system provides exceptional maneuverability, enabling the machine to operate in confined areas and navigate obstacles with ease. The loaders are available with a variety of attachments, including buckets, forks, and snow blades, expanding their versatility and allowing them to handle diverse material handling, loading, and site preparation tasks.

The Gehl AL series loaders are known for their powerful engines, providing ample horsepower for demanding applications. The hydrostatic drive system delivers smooth and responsive operation, allowing for precise control and efficient performance. The loaders are equipped with a range of features designed to enhance operator comfort and safety, including a spacious cab with excellent visibility, ergonomic controls, and a comprehensive safety system. The AL series loaders are engineered for durability and reliability, featuring robust components and a durable construction that can withstand the rigors of demanding work environments. These loaders are renowned for their efficiency, fuel economy, and low maintenance requirements, making them a cost-effective choice for businesses seeking reliable and productive equipment.