The Fuoco 500 i.e., produced between 2006 and 2011, is a distinctive three-wheeled maxi-scooter renowned for its advanced tilting front suspension system. This innovative technology allows the Fuoco 500 to lean into turns, offering enhanced stability and a riding experience that blends scooter practicality with motorcycle-like agility. Sharing its platform with another model, the Fuoco 500 features a powerful liquid-cooled, four-stroke engine with electronic fuel injection and a robust triple disc brake setup for superior stopping power and control, making it a capable and engaging machine for urban commuting and longer journeys. This comprehensive Service Repair Workshop Manual provides detailed instructions and technical specifications for the Fuoco 500 i.e. It covers all essential systems, including the engine, automatic transmission, braking system, electrical components, chassis, and bodywork. Within its hundreds of pages, you will find step-by-step procedures for routine maintenance, complex repairs, and complete rebuilds, supported by hundreds of high-resolution photos and exploded diagrams. The manual is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 i.e. Model Designation: MP3 500 (shared platform with Piaggio MP3 500) Year: 2006-2011 Codes Engine Code Prefix: M344M 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, three-wheeled scooter Unique Selling Proposition: Advanced tilting front suspension system providing enhanced stability and lean angle, offering a unique riding experience combining scooter practicality with motorcycle agility. Competitive Analysis Primary Competitors: Piaggio MP3 500 (shared platform), Yamaha TMAX 500, Suzuki Burgman 650. Key Features Tilting Suspension: Patented front suspension system allowing the scooter to lean into turns like a motorcycle. Engine Type: Liquid-cooled, four-stroke, single-cylinder with electronic fuel injection. Braking System: Triple disc brake setup for superior stopping power and control. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Usability Lifetime: Yes, for life, no expiry Usability Devices: Unlimited devices (computer, tablet, smartphone) Usability Printing: Printable (single pages or entire manual) Usability Operating Systems: Windows and macOS compatible Page Count Estimated Pages: Hundreds of pages 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, fuel injection system, ignition system, cooling system, exhaust system, lubrication system, engine diagnostics and troubleshooting. Transmission: Automatic transmission (CVT), clutch operation, gearbox disassembly and reassembly, maintenance, troubleshooting. Brakes: Hydraulic braking system, front multi-wheel brake system, rear brake, brake fluid, bleeding procedure, disc and pad replacement, troubleshooting. Electrical: Complete wiring diagrams, battery, starting system, charging system, lighting system, instrumentation, electronic control unit (ECU), sensors, actuators, troubleshooting. Chassis: Frame, suspension (front and rear), steering system, wheel alignment, hub bearings, troubleshooting. Bodywork: Body panels, fairings, seating, storage, maintenance, repair, replacement of body components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant checks, brake pad inspection, tire pressure checks. Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation, wiring diagnostics, component testing. Repair: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation. Rebuild: Complete engine and transmission rebuild procedures, including specifications for clearances and tolerances. Technical Depth Depth: Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY mechanics. Diagrams Illustrations: Hundreds of detailed photos and exploded diagrams for clear visual guidance. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: High-resolution, printable across all pages. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Piaggio Engine Type: Liquid-cooled, four-stroke, SOHC, 4-valve, single-cylinder Displacement: 492.7 cc Bore X Stroke: 94 mm x 71 mm Compression Ratio: 10.2:1 Performance Max Power: 30.6 HP (22.5 kW) at 6,500 rpm Max Torque: 41.3 Nm (30.5 lb-ft) at 5,250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Weber IWP 182 or equivalent) Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Tank Capacity: 12 Liters (approx. 3.17 US gallons) 🔧 Transmission Standard Transmission Type: Automatic, Twist-and-go CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Engine Management: ECU controlled for optimal fuel mapping and transmission engagement. 📐 Dimensions Exterior Length: Approx. 2,170 mm (85.4 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,470 mm (57.9 in) to handlebar Weights Dry Weight: Approx. 200 kg (441 lbs) Curb Weight: Approx. 215 kg (474 lbs) 🛡️ Safety Features Active Features Braking System Front: Three 256 mm discs with 4-piston calipers (left side dual piston, right side single piston on each wheel), integrated braking system. Braking System Rear: 240 mm disc with 2-piston caliper. Suspension Lock: Electronic suspension locking system for stability at low speeds and when stationary. Passive Features Lighting: Halogen headlights, LED taillight. Mirrors: Integrated rear-view mirrors. 💡 Technology Features Infotainment Instrumentation: Digital/analog combination instrument cluster displaying speedometer, tachometer, fuel level, coolant temperature, odometer, trip meter, and warning lights. Driver Assistance Traction Control: Not typically equipped...