The Gilera GP 800 is a performance maxi-scooter introduced in 2007, designed to offer a unique blend of sportbike dynamics and scooter practicality. Powered by a liquid-cooled, V-twin engine with a displacement of 799 cc, it delivers approximately 53.6 HP, positioning it as a powerful option in its segment. Notable features include its electronic fuel injection system, automatic CVT transmission, and a robust braking system with optional ABS. Manufactured in Italy, this maxi-scooter was engineered to provide an engaging riding experience and comfortable long-distance travel. This Service Workshop Manual provides comprehensive English-language documentation for the Gilera GP 800 maxi-scooter. It covers all essential maintenance and repair procedures, from routine tasks like oil changes and filter replacements to in-depth overhauls of the engine, fuel injection, electrical, braking, and suspension systems. The manual includes detailed step-by-step instructions, diagnostic charts, and highly detailed exploded diagrams with clear visuals to assist owners and technicians in maintaining the vehicle's performance and longevity. It is designed to facilitate cost savings and ensure the optimal operation of the Gilera GP 800. 🏷️ Basic Information Identification Make: Gilera Model: GP 800 Type: Maxi-scooter 👋 Introduction Market Position Segment: Performance Maxi-Scooter Target Audience: Owners and independent service technicians seeking detailed repair and maintenance information Competitive Analysis Competitors In Segment: Suzuki Burgman 650, Yamaha TMAX, BMW C650 Sport/GT Key Features Value Proposition: Enables cost savings on maintenance and repairs, extends vehicle lifespan, enhances understanding of the machine Content Highlight: Detailed exploded diagrams and step-by-step instructions for all major systems 📋 Manual Details Coverage Areas Manual Type: Service Workshop Manual Language: English Format: PDF File Format: PDF Print Quality: Printable without restriction Delivery Method: Instant download after payment Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, and component analysis Engine From Vehicle: Engine removal and installation procedures Injection System: Fuel injection system diagnostics, components, and tuning Electrical System: Wiring diagrams, component testing, troubleshooting, and charging system Braking System: Brake caliper, disc, master cylinder, and ABS system service and maintenance Suspensions: Front fork and rear shock absorber service, adjustments, and component replacement Cooling System: Radiator, fan, thermostat, and coolant flow diagnostics Maintenance: Routine maintenance procedures, service intervals, and fluid changes Tooling: Recommended special tools and general workshop equipment Troubleshooting: Diagnostic charts, symptom analysis, and problem-solving guides Procedures Included Preventative Maintenance: Oil changes, filter replacements, chain adjustments, and general inspections Diagnostic Procedures: Step-by-step guides for identifying and resolving common and complex issues Repair Procedures: Detailed instructions for component removal, repair, and reassembly Adjustment Procedures: Carburetor/throttle body synchronization, clutch, and suspension adjustments Installation Procedures: Guides for replacing major components and systems Technical Depth Depth: Comprehensive coverage from basic maintenance to in-depth engine and electrical system overhauls Visuals: Highly detailed exploded pictures and diagrams Instruction Style: Step-by-step instructions for clarity and ease of use 📊 Manual Specifications File Specifications File Format: PDF Compatibility: All Versions of Windows & Mac Printability: Printable without any restriction Binding Type: Digital Download (PDF) Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 799 cc (48.8 cu. in.) Bore X Stroke: 86 mm x 67 mm Compression Ratio: 10.5:1 Cooling System: Liquid-cooled Performance Horsepower: Approximately 53.6 HP (39.9 kW) @ 7,000 RPM (subject to regional variations) Torque: Approximately 70 Nm (51.6 lb-ft) @ 6,000 RPM (subject to regional variations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 55mm throttle body Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Clutch: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 in) Width: Approx. 780 mm (30.7 in) Height: Approx. 1,370 mm (53.9 in) Weights Dry Weight: Approx. 232 kg (511 lbs) Gross Vehicle Weight Rating: Approx. 410 kg (904 lbs) Capacity Fuel Tank Capacity: 18.0 Liters (4.75 US gal) 🛡️ Safety Features Ratings ABS: Available with optional ABS (Anti-lock Braking System) Active Features Braking System Front: Dual 300mm discs, hydraulic calipers (often 4-piston radial) Braking System Rear: Single 280mm disc, hydraulic caliper Passive Features Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Instrument Panel: Digital and analog display with speed, RPM, fuel level, odometer, trip meter, clock, and warning lights. Driver Assistance ABS Availability: Optional ABS system provides enhanced braking control. Connectivity Charging Port: May include a 12V accessory socket for charging electronic devices. 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km (3,700 miles) or annually Oil Filter Replacement: Every 12,000 km (7,500 miles) or annually (coinciding with major service) Spark Plug Replacement: Every 12,000 km (7,500 miles) Air Filter Cleaning Or Replacement: Every 6,000 km (3,700 miles), replacement recommended every 18,000 km (11,000 miles) Cvt Belt Inspection: Inspect every 12,000 km (7,500 miles), replace typically between 18,000-24,000 km (11,000-15,000 miles) Fluid Specifications Engine Oil Type:...