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2007-2009 Gilera GP800 I.E. Factory Service Repair Manual 2008

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🏷️ Basic Information Identification Make: Gilera Model: GP800 I.E. Year: 2007-2009 Vehicle Type: Maxi-scooter Market Segment: Performance Maxi-scooter 👋 Introduction Market Position Market Positioning: High-performance maxi-scooter competing with models from Yamaha, Suzuki, and BMW in its era. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 650, BMW C600 Sport/C650GT (though the latter are slightly later models) Key Features Performance Orientation: Designed for touring and sporty riding, offering motorcycle-like performance in a scooter package. Engine Size Class: One of the largest displacement engines in the maxi-scooter segment at its introduction. Value Proposition Diy Support: Explicitly marketed for DIY enthusiasts and local mechanics, signifying comprehensive repair coverage. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009 Geographic Coverage: Global (based on factory service standards) Variants Covered: GP800 I.E. (Fuel Injected) Page Count Estimated Page Count: Comprehensive (exact number not provided, but described as complete factory manual) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF/ZIP Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhauls, component diagnostics, tuning Fuel System: Fuel injection system diagnostics, cleaning, component testing, pressure checks Electrical System: Wiring diagrams, component testing, troubleshooting, battery, charging system, ignition, lighting Braking System: Front and rear brake system service, fluid replacement, component inspection, ABS (if applicable) Suspension System: Front fork service, rear shock absorber replacement, adjustments, bearing service Cooling System: Coolant flush and fill, radiator service, fan operation, thermostat testing Chassis And Frame: Frame inspection, steering head bearing service, swingarm maintenance Bodywork And Trim: Fairing removal/installation, plastic components, seating Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, fluid checks Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems Repair: Detailed step-by-step repair instructions for all major and minor components Diagnostics: Specific diagnostic trees and fault code interpretation Pre Delivery Inspection: Factory pre-delivery checks and setup procedures Technical Depth Technical Depth: Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics 📊 Manual Specifications File Format File Quality: PDF format offers searchable text and printable pages (assuming standard factory manual quality) Compatibility: WIN/MAC/LINUX Required Software: Unzipper software (e.g., WinRAR) required for ZIP file Print Quality Print Quality: Digital PDF format allows for high-quality printing of individual pages or sections Binding Type Binding Type: Not applicable (digital format) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 799 cc Bore X Stroke: 75.6 mm x 44.9 mm (typical for this engine family) Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 54.7 HP (40.8 kW) @ 7,000 RPM Torque: Approx. 70 Nm (51.6 lb-ft) @ 5,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (I.E.) Fuel Type: Unleaded gasoline Ignition System: Electronic Ignition (CDI or similar) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Transmission Fluid: Specific CVT fluid required (refer to manual for part number and type) 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,460 mm (57.5 in) Wheelbase: Approx. 1,590 mm (62.6 in) Weights Dry Weight: Approx. 235 kg (518 lbs) Gross Vehicle Weight Rating: Not specified, but capacity for rider and passenger. 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for this vehicle type in the same way as cars. Active Features Braking System: Dual front discs, single rear disc. ABS may be an optional feature on some models. Lighting: Headlight, taillight, turn signals, brake lights. Passive Features Body Construction: Steel frame, aerodynamic fairings. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog gauges, tachometer, speedometer, fuel gauge, odometer, trip meter, clock. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was an option on some models. Connectivity Diagnostic Port: On-board diagnostics port for connecting to service tools (coverage for this port is crucial in the manual). 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 6,000 km or 12 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Check/clean at scheduled intervals, replace as needed (refer to manual). Spark Plug Replacement: Refer to manual for mileage or time interval. Fluid Specifications Engine Oil Type: Synthetic SAE 10W-40 or 15W-50 motorcycle oil (API SG or higher, JASO MA certified) - confirm with manual. Engine Oil Capacity: Approx. 1.8 liters (check manual for precise capacity with filter change). Coolant Type: Ethylene glycol-based coolant (50/50 mix with distilled water) - refer to manual for specific part number. Brake Fluid Type: DOT 4 recommended (confirm with manual). Known Issues Common Issues General: Potential for CVT belt wear over time, fuel injector cleaning, electrical connectors susceptibility to corrosion in damp environments. Diagnostic Challenges: Proper diagnosis of fuel injection and electrical systems requires understanding of specific Gilera diagnostic procedures. 📚...
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2007-2009 Gilera GP800 I.E. Factory Service Repair Manual 20082007-2009 Gilera GP800 I.E. Factory Service Repair Manual 20082007-2009 Gilera GP800 I.E. Factory Service Repair Manual 20082007-2009 Gilera GP800 I.E. Factory Service Repair Manual 2008
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800 I.E.
Year:
2007-2009
Vehicle Type:
Maxi-scooter
Market Segment:
Performance Maxi-scooter
👋 Introduction
Market Position
Market Positioning:
High-performance maxi-scooter competing with models from Yamaha, Suzuki, and BMW in its era.
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman 650, BMW C600 Sport/C650GT (though the latter are slightly later models)
Key Features
Performance Orientation:
Designed for touring and sporty riding, offering motorcycle-like performance in a scooter package.
Engine Size Class:
One of the largest displacement engines in the maxi-scooter segment at its introduction.
Value Proposition
Diy Support:
Explicitly marketed for DIY enthusiasts and local mechanics, signifying comprehensive repair coverage.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009
Geographic Coverage:
Global (based on factory service standards)
Variants Covered:
GP800 I.E. (Fuel Injected)
Page Count
Estimated Page Count:
Comprehensive (exact number not provided, but described as complete factory manual)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF/ZIP
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhauls, component diagnostics, tuning
Fuel System:
Fuel injection system diagnostics, cleaning, component testing, pressure checks
Electrical System:
Wiring diagrams, component testing, troubleshooting, battery, charging system, ignition, lighting
Braking System:
Front and rear brake system service, fluid replacement, component inspection, ABS (if applicable)
Suspension System:
Front fork service, rear shock absorber replacement, adjustments, bearing service
Cooling System:
Coolant flush and fill, radiator service, fan operation, thermostat testing
Chassis And Frame:
Frame inspection, steering head bearing service, swingarm maintenance
Bodywork And Trim:
Fairing removal/installation, plastic components, seating
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, fluid checks
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems
Repair:
Detailed step-by-step repair instructions for all major and minor components
Diagnostics:
Specific diagnostic trees and fault code interpretation
Pre Delivery Inspection:
Factory pre-delivery checks and setup procedures
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
File Quality:
PDF format offers searchable text and printable pages (assuming standard factory manual quality)
Compatibility:
WIN/MAC/LINUX
Required Software:
Unzipper software (e.g., WinRAR) required for ZIP file
Print Quality
Print Quality:
Digital PDF format allows for high-quality printing of individual pages or sections
Binding Type
Binding Type:
Not applicable (digital format)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
799 cc
Bore X Stroke:
75.6 mm x 44.9 mm (typical for this engine family)
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 54.7 HP (40.8 kW) @ 7,000 RPM
Torque:
Approx. 70 Nm (51.6 lb-ft) @ 5,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (I.E.)
Fuel Type:
Unleaded gasoline
Ignition System:
Electronic Ignition (CDI or similar)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Transmission Fluid:
Specific CVT fluid required (refer to manual for part number and type)
📐 Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 770 mm (30.3 in)
Height:
Approx. 1,460 mm (57.5 in)
Wheelbase:
Approx. 1,590 mm (62.6 in)
Weights
Dry Weight:
Approx. 235 kg (518 lbs)
Gross Vehicle Weight Rating:
Not specified, but capacity for rider and passenger.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for this vehicle type in the same way as cars.
Active Features
Braking System:
Dual front discs, single rear disc. ABS may be an optional feature on some models.
Lighting:
Headlight, taillight, turn signals, brake lights.
Passive Features
Body Construction:
Steel frame, aerodynamic fairings.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog gauges, tachometer, speedometer, fuel gauge, odometer, trip meter, clock.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an option on some models.
Connectivity
Diagnostic Port:
On-board diagnostics port for connecting to service tools (coverage for this port is crucial in the manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 6,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Check/clean at scheduled intervals, replace as needed (refer to manual).
Spark Plug Replacement:
Refer to manual for mileage or time interval.
Fluid Specifications
Engine Oil Type:
Synthetic SAE 10W-40 or 15W-50 motorcycle oil (API SG or higher, JASO MA certified) - confirm with manual.
Engine Oil Capacity:
Approx. 1.8 liters (check manual for precise capacity with filter change).
Coolant Type:
Ethylene glycol-based coolant (50/50 mix with distilled water) - refer to manual for specific part number.
Brake Fluid Type:
DOT 4 recommended (confirm with manual).
Known Issues
Common Issues General:
Potential for CVT belt wear over time, fuel injector cleaning, electrical connectors susceptibility to corrosion in damp environments.
Diagnostic Challenges:
Proper diagnosis of fuel injection and electrical systems requires understanding of specific Gilera diagnostic procedures.
📚 Vehicle History
Brand Heritage
Brand Origin:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909.
Model Evolution
Gp800 Introduction:
Introduced as Gilera's flagship maxi-scooter, aiming to blend scooter practicality with motorcycle performance.
Parent Company:
Piaggio Group acquired Gilera in 1969, so this model falls under Piaggio's stewardship.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
Specific awards are not widely publicized, but it was recognized for its performance and comfort in the maxi-scooter segment.
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