The Gilera GP800 ie is a powerful maxi-scooter introduced in 2007, developed in partnership with Aprilia and sharing components with the Aprilia Mana 850. Powered by a 799cc, liquid-cooled, 4-stroke, V-twin engine with DOHC and electronic fuel injection, it delivers approximately 55 hp and 75 Nm of torque. This sporty scooter features an automatic CVT transmission with a wet multi-plate clutch, dual hydraulic disc brakes at the front and a hydraulic disc at the rear, with ABS available as an option. Its robust engineering and performance make it suitable for both urban commuting and longer journeys. This workshop repair manual provides comprehensive guidance for the Gilera GP800 ie, covering all essential aspects of maintenance, repair, and troubleshooting. It includes detailed information on general procedures, specifications, engine systems, drivetrain, chassis, suspension, brakes, wheels, tires, and the electrical system. With step-by-step instructions, exploded views, and detailed diagrams, this manual is an indispensable resource for owners and technicians to ensure the optimal performance, longevity, and safe operation of the vehicle. 🏷️ Basic Information Identification Make: Gilera Model: GP800 ie 👋 Introduction Market Position Market Segment: Maxi-scooter / Sport-scooter Key Features Manual Value Proposition: Provides complete service and repair information, enabling cost savings on maintenance and extending the motorcycle's lifespan through proper upkeep and troubleshooting. Visual Aids: Features highly detailed exploded pictures and diagrams for clear visualization of components and assembly. 📋 Manual Details Coverage Areas Systems Covered: General Information, Specifications, Maintenance, Gearbox & Clutch, Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Transmission System, Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Periodic checks & Adjustments, Chassis, Cooling system, Fuel injection system, Braking System, Suspension, Electrical System, Body & Fixtures, Frame/Body Panels/Exhaust System, Wheels & Tyres, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams, Technical Information & Specifications, Troubleshooting Format File Format: PDF Manual Type Manual Type: Workshop Repair Manual Language Language: English (Assumed based on product description language) Print Quality Print Quality: Printable Pages Page Count Page Count: Not explicitly stated in product information, but implied to be comprehensive due to the extensive list of covered topics. 📖 Manual Coverage Systems Covered Engine Systems: Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Fuel Injection, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer Drivetrain Systems: Gearbox & Clutch, Transmission System Chassis Suspension Steering: Front Wheel & Steering System, Rear Wheel System, Chassis, Suspension Brakes Wheels Tires: Braking System, Wheels & Tyres Electrical Systems: Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams Bodywork Exhaust: Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System Technical Data Sheets: Includes specific technical data, torque specifications, clearances, and tolerances for all components. Procedures Included Maintenance Procedures: Periodic Checks & Adjustments, Routine Maintenance, Fluid Changes, Filter Replacements Repair Procedures: Engine Overhaul, Transmission Repair, Brake System Service, Electrical Component Diagnosis and Repair, Suspension Component Replacement, Body Panel Repair Diagnostic Procedures: Troubleshooting Guides, Fault Finding Charts, Diagnostic Procedures for Engine, Electrical and Fuel Systems Assembly Disassembly: Step-by-step instructions for complete disassembly and reassembly of all major mechanical and electrical components. Calibration Adjustment: Procedures for calibrating and adjusting various systems such as fuel injection, throttle response, and suspension settings. Technical Depth Technical Depth: Comprehensive; includes detailed exploded views, diagrams, and step-by-step instructions for both basic maintenance and in-depth repairs. Diagnostics Coverage: Detailed troubleshooting guides are provided for common and uncommon issues, aiding in rapid fault identification and resolution. Wiring Diagrams Detail: Comprehensive and detailed wiring diagrams are provided for easy tracing and diagnosis of electrical issues. 📊 Manual Specifications File Format File Format: PDF (Downloadable) Print Quality Print Quality: High-resolution, printable pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Water-cooled, 4-stroke, 8-valve, DOHC, V-twin Performance Displacement: 799cc Bore X Stroke: 88 mm x 66 mm Compression Ratio: 10.5:1 (approximate, typical for this engine configuration) Power Output: 55 hp @ 7,000 rpm (approximate, actual may vary based on specific market tuning) Torque: 75 Nm @ 6,000 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (IE) Ignition System: Digital Electronic Ignition Lubrication System Lubrication Type: Wet Sump Cooling System Cooling Type: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (CVT) Features Clutch Type: Automatic, Wet Multi-plate Clutch 📐 Dimensions Exterior Length: 2,235 mm (approximate) Width: 780 mm (approximate) Height: 1,440 mm (approximate) Weights Dry Weight: 240 kg (approximate) Wet Weight: 250 kg (approximate) Fuel Tank Capacity: 17.2 Liters (approximate) 🛡️ Safety Features Active Features Braking System: Front: Dual Hydraulic Disc, Rear: Hydraulic Disc ABS Availability: Available (as an option or standard depending on market/model year) Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Instrument Cluster: Digital/Analog Combination Display with Speedometer, Tachometer, Fuel Gauge, Odometer, Trip Meter, and...