🏷️ Basic Information Identification Make: Gilera Model: SMT RCR Codes Rcr Frame Number Prefix: ZAPG11D1A Smt Frame Number Prefix: ZAPG12D1A 👋 Introduction Market Position Vehicle Type: Lightweight Supermoto/Enduro style motorcycles. Target Audience: Enthusiast riders, DIY mechanics, and professional workshops. Competitive Analysis Competitors: Comparable to other 50cc supermoto/enduro offerings from brands like Beta, Rieju, and Aprilia in the same segment. Key Features Manual Value Proposition: Enables owners to perform routine maintenance and repairs themselves, saving costs and understanding their vehicle better. Vehicle Appeal: Offers a blend of on-road agility and off-road capability in a stylish package, appealing to a younger demographic and urban riders. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical Repair and Routine Maintenance Excluded Coverage: Electrical Diagrams Page Count Estimated Page Count: Likely extensive (specific count not provided, but typical for workshop manuals) Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Dismantling, assembly, inspection, and repair of engine components (e.g., cylinder, piston, crankshaft, gearbox). Fuel System Mechanical: Carburetor adjustment and overhaul, fuel filter replacement. Cooling System: Coolant replacement, radiator and hose inspection. Exhaust System: Inspection and replacement of exhaust components. Chassis And Frame: Inspection and repair of frame, swingarm, and related components. Suspension Front: Fork disassembly, servicing, and adjustment. Suspension Rear: Monoshock inspection and adjustment. Brakes Front: Brake caliper, disc, and pad service and replacement. Brakes Rear: Brake caliper, disc, and pad service and replacement. Wheels And Tires: Tire pressure, wear inspection, and wheel balancing. Controls: Throttle, clutch, and brake lever adjustment. Bodywork: Fairing and panel removal/installation guidance. Procedures Included Routine Maintenance: Oil changes, air filter replacement, oil filter replacement, spark plug checks, chain lubrication and adjustment. Brake Maintenance: Brake pad replacement, brake fluid level checks and top-ups. Engine Overhaul: Comprehensive instructions for engine rebuilding. Troubleshooting: Guidance for diagnosing common operational issues. Component Replacement: Step-by-step guides for replacing various parts. Technical Depth Depth: Detailed workshop level, suitable for both professional mechanics and dedicated DIY owners. Torque Specifications: Includes critical bolt tightening torques. Special Tools: Lists and describes necessary special tools for specific procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for easy navigation. Print Quality Quality: High-resolution images and clear text, suitable for printing. Binding Type Binding: N/A (Digital download - printing and binding is user-dependent) Paper Type Paper Type: N/A (Digital download - paper type is user-dependent) ⚙️ Engine Specifications Primary Engine Type: Likely a 2-stroke, single-cylinder, liquid-cooled engine (common for this class). Displacement: Typically 50cc for this class of Gilera models. Bore X Stroke: Specifics would be detailed in the manual, but likely around 39.5mm x 40.2mm for a 50cc 2-stroke. Performance Horsepower Output: Typically around 5-7 HP, depending on specific tuning and emissions regulations for the model year. Torque Output: Specific figures not provided, but expected to be modest for a 50cc 2-stroke. Fuel System Carburetor Type: Likely a Dell'Orto PHBN or similar carburetor, with specific size detailed in manual. Fuel Grade: Unleaded gasoline, with appropriate oil mixture for 2-stroke pre-mix or separate oil injection system, as specified in manual. Ignition System Type: Electronic Ignition (CDI), specific details in manual. Cooling System Method: Liquid-cooled, requiring specific coolant mixture. 🔧 Transmission Standard Type: 6-speed constant mesh manual transmission. Clutch: Wet, multi-plate clutch. Features Gear Ratios: Specific gear ratios would be detailed in the manual for optimal performance tuning. Final Drive: Chain drive, with specific chain size and adjustment procedures outlined. 📐 Dimensions Exterior Wheelbase: Specifics vary by model year, typically around 1300-1350mm. Seat Height: Designed for accessibility, typically around 850-900mm. Weights Dry Weight: Generally lightweight, around 90-100 kg. Fuel Tank Capacity: Typically 6-8 liters, with reserve. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety is primarily assessed through design and rider skill). Active Features Braking System: Disc brakes front and rear for effective stopping power. Lighting: Headlight, tail light, brake light, and turn signals for visibility. Passive Features Frame Construction: Robust frame designed for stability and handling. 💡 Technology Features Infotainment Features: Basic instrument cluster with speedometer, odometer, and indicator lights. No advanced infotainment systems. Driver Assistance Features: None (Focus is on mechanical simplicity and rider engagement). Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2000-3000 km or annually, with specific recommendations in manual. Air Filter Cleaning Replacement: Intervals vary with usage conditions; manual will specify checks and cleaning frequency. Spark Plug Replacement: Typically every 6000-8000 km, depending on type. Chain Maintenance: Regular lubrication and tension adjustment required, frequency dependent on riding conditions. Fluid Specifications Engine Oil Type: For the gearbox/transmission (if separate), typically a specific GL-4 or GL-5 gear oil. For 2-stroke pre-mix, a high-quality 2T synthetic oil as per manual. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, mixed with distilled water. Brake Fluid Type: DOT 4 brake fluid, as specified by...
Enthusiast riders, DIY mechanics, and professional workshops.
Competitive Analysis
Competitors:
Comparable to other 50cc supermoto/enduro offerings from brands like Beta, Rieju, and Aprilia in the same segment.
Key Features
Manual Value Proposition:
Enables owners to perform routine maintenance and repairs themselves, saving costs and understanding their vehicle better.
Vehicle Appeal:
Offers a blend of on-road agility and off-road capability in a stylish package, appealing to a younger demographic and urban riders.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical Repair and Routine Maintenance
Excluded Coverage:
Electrical Diagrams
Page Count
Estimated Page Count:
Likely extensive (specific count not provided, but typical for workshop manuals)
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Dismantling, assembly, inspection, and repair of engine components (e.g., cylinder, piston, crankshaft, gearbox).
Fuel System Mechanical:
Carburetor adjustment and overhaul, fuel filter replacement.
Cooling System:
Coolant replacement, radiator and hose inspection.
Exhaust System:
Inspection and replacement of exhaust components.
Chassis And Frame:
Inspection and repair of frame, swingarm, and related components.
Suspension Front:
Fork disassembly, servicing, and adjustment.
Suspension Rear:
Monoshock inspection and adjustment.
Brakes Front:
Brake caliper, disc, and pad service and replacement.
Brakes Rear:
Brake caliper, disc, and pad service and replacement.
Wheels And Tires:
Tire pressure, wear inspection, and wheel balancing.
Controls:
Throttle, clutch, and brake lever adjustment.
Bodywork:
Fairing and panel removal/installation guidance.
Procedures Included
Routine Maintenance:
Oil changes, air filter replacement, oil filter replacement, spark plug checks, chain lubrication and adjustment.
Brake Maintenance:
Brake pad replacement, brake fluid level checks and top-ups.
Engine Overhaul:
Comprehensive instructions for engine rebuilding.
Troubleshooting:
Guidance for diagnosing common operational issues.
Component Replacement:
Step-by-step guides for replacing various parts.
Technical Depth
Depth:
Detailed workshop level, suitable for both professional mechanics and dedicated DIY owners.
Torque Specifications:
Includes critical bolt tightening torques.
Special Tools:
Lists and describes necessary special tools for specific procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for easy navigation.
Print Quality
Quality:
High-resolution images and clear text, suitable for printing.
Binding Type
Binding:
N/A (Digital download - printing and binding is user-dependent)
Paper Type
Paper Type:
N/A (Digital download - paper type is user-dependent)
⚙️ Engine Specifications
Primary Engine
Type:
Likely a 2-stroke, single-cylinder, liquid-cooled engine (common for this class).
Displacement:
Typically 50cc for this class of Gilera models.
Bore X Stroke:
Specifics would be detailed in the manual, but likely around 39.5mm x 40.2mm for a 50cc 2-stroke.
Performance
Horsepower Output:
Typically around 5-7 HP, depending on specific tuning and emissions regulations for the model year.
Torque Output:
Specific figures not provided, but expected to be modest for a 50cc 2-stroke.
Fuel System
Carburetor Type:
Likely a Dell'Orto PHBN or similar carburetor, with specific size detailed in manual.
Fuel Grade:
Unleaded gasoline, with appropriate oil mixture for 2-stroke pre-mix or separate oil injection system, as specified in manual.
Ignition System
Type:
Electronic Ignition (CDI), specific details in manual.
Cooling System
Method:
Liquid-cooled, requiring specific coolant mixture.
🔧 Transmission
Standard
Type:
6-speed constant mesh manual transmission.
Clutch:
Wet, multi-plate clutch.
Features
Gear Ratios:
Specific gear ratios would be detailed in the manual for optimal performance tuning.
Final Drive:
Chain drive, with specific chain size and adjustment procedures outlined.
📐 Dimensions
Exterior
Wheelbase:
Specifics vary by model year, typically around 1300-1350mm.
Seat Height:
Designed for accessibility, typically around 850-900mm.
Weights
Dry Weight:
Generally lightweight, around 90-100 kg.
Fuel Tank Capacity:
Typically 6-8 liters, with reserve.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety is primarily assessed through design and rider skill).
Active Features
Braking System:
Disc brakes front and rear for effective stopping power.
Lighting:
Headlight, tail light, brake light, and turn signals for visibility.
Passive Features
Frame Construction:
Robust frame designed for stability and handling.
💡 Technology Features
Infotainment
Features:
Basic instrument cluster with speedometer, odometer, and indicator lights. No advanced infotainment systems.
Driver Assistance
Features:
None (Focus is on mechanical simplicity and rider engagement).
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2000-3000 km or annually, with specific recommendations in manual.
Air Filter Cleaning Replacement:
Intervals vary with usage conditions; manual will specify checks and cleaning frequency.
Spark Plug Replacement:
Typically every 6000-8000 km, depending on type.
Chain Maintenance:
Regular lubrication and tension adjustment required, frequency dependent on riding conditions.
Fluid Specifications
Engine Oil Type:
For the gearbox/transmission (if separate), typically a specific GL-4 or GL-5 gear oil. For 2-stroke pre-mix, a high-quality 2T synthetic oil as per manual.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed with distilled water.
Brake Fluid Type:
DOT 4 brake fluid, as specified by manufacturer.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, spark plugs, air filters, and potentially fork seals due to typical usage.
2 Stroke Considerations:
Proper fuel/oil mixture is critical to prevent engine damage. Carburetor cleanliness is important for consistent performance.
📚 Vehicle History
Brand Heritage
Gilera Legacy:
Gilera is an Italian motorcycle manufacturer with a long history, known for performance and sporty models.
Model Evolution
Smt Rcr Segment:
These models represent Gilera's entry into the popular 50cc supermoto and enduro segment, targeting younger riders and those seeking a fun, versatile machine.
Production
Manufacturing Origin:
Likely manufactured in Italy, though manufacturing locations can shift for global brands.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
No specific awards are listed for these particular models in the provided information. Popularity within its segment implies positive market reception.
Ratings
Reliability Ratings:
Reliability depends heavily on proper maintenance as outlined in the manual. Shared components with other Piaggio Group models can offer insights into general build quality.
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