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Harley Davidson FL FLH Electra Glide 74 OHV Panhead Complete Workshop Service Repair Manual 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FL / FLH Electra Glide Engine Type: OHV Panhead Engine Displacement: 74 cubic inches (1213 cc) Generation Generation Identifier: Panhead Era Codes Engine Code Panhead: F-series (FL for standard, FLH for high compression/performance) 👋 Introduction Market Position Market Position: The FL/FLH Electra Glide represented the pinnacle of Harley-Davidson touring motorcycles in its era, offering comfort and performance for long-distance riding. Competitive Analysis Key Competitors: Primarily competed against other large-displacement American touring motorcycles and European touring models. Key Features Model Appeal: Known for its iconic Panhead engine, comfortable ride, and the prestige associated with the Harley-Davidson brand. The Electra Glide designation signified full touring amenities. 📋 Manual Details Coverage Areas Models Covered: All FL and FLH Electra Glide models Years Covered: 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969 Engine Variants Covered: All engine types and configurations for the specified years. Transmission Types Covered: All transmission types fitted to FL/FLH models during the covered years. Trim Levels Covered: All trim levels for FL/FLH Electra Glide models. Page Count Estimated Page Count: Comprehensive (typically 500+ pages for this era of manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly for the Panhead V-twin. Carburetion: Detailed procedures for Harley-Davidson Linkert or S&S carburetors common in this era. Ignition System: Magneto and battery ignition system diagnosis and repair, including timing procedures. Fuel System: Fuel tank, fuel lines, fuel pump (if applicable), and filter servicing. Transmission Maintenance: Servicing and repair of the 4-speed constant mesh transmission. Clutch System: Clutch adjustment, service, and replacement procedures. Electrical System: Wiring diagrams, charging system (generator/regulator), lighting, starting motor, and battery care. Suspension Front: Fork disassembly, servicing, and oil change procedures (leading-link or telescoping forks). Suspension Rear: Swingarm, shock absorber, and bushing maintenance. Braking System: Front and rear brake system maintenance, including drum brake adjustment and hydraulic systems (if introduced). Wheel And Tires: Wheel bearing maintenance, tire changes, and spoke tensioning. Frame And Bodywork: Frame inspection, sheet metal repair, fairing (if applicable) servicing, and cosmetic component replacement. Controls: Handlebar controls, throttle, clutch lever, and brake lever servicing. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug servicing, chain adjustment, and lubrication. Troubleshooting Guides: Diagnostic procedures for common running problems, electrical faults, and mechanical issues. Component Rebuilds: Complete step-by-step instructions for rebuilding major components like the engine, transmission, and carburetor. Wiring Diagrams: Detailed electrical schematics for all systems. Special Tool Requirements: Identification of specialized tools needed for specific repair operations. Technical Depth Depth Of Coverage: Comprehensive workshop level, covering everything from basic adjustments to full engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-quality scans, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Configuration: 45-degree V-twin, OHV (Overhead Valve) Bore X Stroke: Approximately 3.4375 in x 4.125 in (87.3 mm x 104.8 mm) Compression Ratio: Varied by model year and FL/FLH designation (e.g., 7:1 for FL, higher for FLH) Performance Horsepower: Typically in the 50-60 hp range, depending on specific engine tune and year. Torque: Around 60-70 ft-lbs, with peak torque available at lower RPMs. Fuel System Carburetor Type: Linkert M-Series (e.g., M74B) or early S&S Super E/B carburetors. Fuel Type: Unleaded gasoline (if modifications made), originally leaded gasoline. Lubrication System Oil System Type: Total loss or recirculating oil system. 🔧 Transmission Standard Transmission Type: 4-speed constant mesh Optional Optional Transmissions: None specified for this period; 4-speed was standard. Features Gear Selection: Hand-clutch and foot-shift (kick-start standard, electric start introduced later). 📐 Dimensions Exterior Wheelbase: Approximately 60-62 inches (1524-1575 mm), depending on year and specific model. Length: Approximately 90-96 inches (2286-2438 mm). Weights Dry Weight: Around 600-650 lbs (272-295 kg). 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings as understood today were not in place for this era). Active Features Braking Type: Drum brakes front and rear, with dual-action front brake systems on later models. Passive Features Frame Construction: Steel frame, designed for stability and load-carrying capacity. 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation (speedometer, ammeter, oil pressure gauge). No modern infotainment systems. Driver Assistance Driver Assistance Features: None. This era of motorcycle predates electronic rider aids. Connectivity Connectivity Features: None. No Bluetooth, Wi-Fi, or smartphone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1,000 to 2,000 miles or annually. Primary Chain Tension: Check and adjust at regular intervals, often every 500-1,000 miles. Spark Plug Replacement: Recommended every 5,000-10,000 miles, depending on plug type and usage. Fluid Specifications Engine Oil Capacity: Approximately 3 quarts (2.8 liters). Engine Oil Type: Viscosity grade...
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Harley Davidson FL FLH Electra Glide 74 OHV Panhead Complete Workshop Service Repair Manual 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FL / FLH Electra Glide
Engine Type:
OHV Panhead
Engine Displacement:
74 cubic inches (1213 cc)
Generation
Generation Identifier:
Panhead Era
Codes
Engine Code Panhead:
F-series (FL for standard, FLH for high compression/performance)
👋 Introduction
Market Position
Market Position:
The FL/FLH Electra Glide represented the pinnacle of Harley-Davidson touring motorcycles in its era, offering comfort and performance for long-distance riding.
Competitive Analysis
Key Competitors:
Primarily competed against other large-displacement American touring motorcycles and European touring models.
Key Features
Model Appeal:
Known for its iconic Panhead engine, comfortable ride, and the prestige associated with the Harley-Davidson brand. The Electra Glide designation signified full touring amenities.
📋 Manual Details
Coverage Areas
Models Covered:
All FL and FLH Electra Glide models
Years Covered:
1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969
Engine Variants Covered:
All engine types and configurations for the specified years.
Transmission Types Covered:
All transmission types fitted to FL/FLH models during the covered years.
Trim Levels Covered:
All trim levels for FL/FLH Electra Glide models.
Page Count
Estimated Page Count:
Comprehensive (typically 500+ pages for this era of manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly for the Panhead V-twin.
Carburetion:
Detailed procedures for Harley-Davidson Linkert or S&S carburetors common in this era.
Ignition System:
Magneto and battery ignition system diagnosis and repair, including timing procedures.
Fuel System:
Fuel tank, fuel lines, fuel pump (if applicable), and filter servicing.
Transmission Maintenance:
Servicing and repair of the 4-speed constant mesh transmission.
Clutch System:
Clutch adjustment, service, and replacement procedures.
Electrical System:
Wiring diagrams, charging system (generator/regulator), lighting, starting motor, and battery care.
Suspension Front:
Fork disassembly, servicing, and oil change procedures (leading-link or telescoping forks).
Suspension Rear:
Swingarm, shock absorber, and bushing maintenance.
Braking System:
Front and rear brake system maintenance, including drum brake adjustment and hydraulic systems (if introduced).
Wheel And Tires:
Wheel bearing maintenance, tire changes, and spoke tensioning.
Frame And Bodywork:
Frame inspection, sheet metal repair, fairing (if applicable) servicing, and cosmetic component replacement.
Controls:
Handlebar controls, throttle, clutch lever, and brake lever servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug servicing, chain adjustment, and lubrication.
Troubleshooting Guides:
Diagnostic procedures for common running problems, electrical faults, and mechanical issues.
Component Rebuilds:
Complete step-by-step instructions for rebuilding major components like the engine, transmission, and carburetor.
Wiring Diagrams:
Detailed electrical schematics for all systems.
Special Tool Requirements:
Identification of specialized tools needed for specific repair operations.
Technical Depth
Depth Of Coverage:
Comprehensive workshop level, covering everything from basic adjustments to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-quality scans, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
45-degree V-twin, OHV (Overhead Valve)
Bore X Stroke:
Approximately 3.4375 in x 4.125 in (87.3 mm x 104.8 mm)
Compression Ratio:
Varied by model year and FL/FLH designation (e.g., 7:1 for FL, higher for FLH)
Performance
Horsepower:
Typically in the 50-60 hp range, depending on specific engine tune and year.
Torque:
Around 60-70 ft-lbs, with peak torque available at lower RPMs.
Fuel System
Carburetor Type:
Linkert M-Series (e.g., M74B) or early S&S Super E/B carburetors.
Fuel Type:
Unleaded gasoline (if modifications made), originally leaded gasoline.
Lubrication System
Oil System Type:
Total loss or recirculating oil system.
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh
Optional
Optional Transmissions:
None specified for this period; 4-speed was standard.
Features
Gear Selection:
Hand-clutch and foot-shift (kick-start standard, electric start introduced later).
📐 Dimensions
Exterior
Wheelbase:
Approximately 60-62 inches (1524-1575 mm), depending on year and specific model.
Length:
Approximately 90-96 inches (2286-2438 mm).
Weights
Dry Weight:
Around 600-650 lbs (272-295 kg).
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings as understood today were not in place for this era).
Active Features
Braking Type:
Drum brakes front and rear, with dual-action front brake systems on later models.
Passive Features
Frame Construction:
Steel frame, designed for stability and load-carrying capacity.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation (speedometer, ammeter, oil pressure gauge). No modern infotainment systems.
Driver Assistance
Driver Assistance Features:
None. This era of motorcycle predates electronic rider aids.
Connectivity
Connectivity Features:
None. No Bluetooth, Wi-Fi, or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000 to 2,000 miles or annually.
Primary Chain Tension:
Check and adjust at regular intervals, often every 500-1,000 miles.
Spark Plug Replacement:
Recommended every 5,000-10,000 miles, depending on plug type and usage.
Fluid Specifications
Engine Oil Capacity:
Approximately 3 quarts (2.8 liters).
Engine Oil Type:
Viscosity grade appropriate for ambient temperature (e.g., SAE 50 or 60 for hot weather, SAE 20W-50 for mixed use). Historically, non-detergent oils were common.
Transmission Oil Capacity:
Approximately 1 pint (0.5 liters).
Transmission Oil Type:
Dedicated gear oil or SAE 50 motor oil.
Known Issues
Panhead Leaks:
Panhead engines are notorious for oil leaks due to their design and age; comprehensive sealing is crucial.
Generator Charging:
Generator charging systems can be prone to failure or require frequent adjustment and brush replacement.
Carburetor Tuning:
Linkert carburetors can be finicky and require precise adjustment for optimal performance.
Brake Performance:
Drum brake systems offer limited stopping power compared to modern disc brakes and require frequent adjustment.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, has a long history of producing iconic V-twin motorcycles known for their durability and distinctive character.
Model Evolution
Panhead Introduction:
The Panhead engine (model designation 'F') was introduced in 1948, replacing the Knucklehead. The Electra Glide ('FL') designation began in 1965, indicating the addition of the electric starter and fairing.
Production
Production Period For Manual:
1959-1969 marked the final years of the Panhead engine before its replacement by the Shovelhead.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Panhead Electra Glide is considered a classic and highly collectible motorcycle, representing an important era in Harley-Davidson's history.
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