Harley Davidson Touring models Service Manual Repair 2006 FLHR FLHT
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Models Year: 2006 Codes Model Codes Covered: FLHR, FLHRCI, FLHRI, FLHRS, FLHRSI, FLHT, FLHTC, FLHTCI, FLHTCUI, FLHTCUSE, FLHTI, FLTRI 👋 Introduction Market Position Target Audience: Harley-Davidson owners and independent repair shops performing maintenance and repairs on 2006 Touring models. Competitive Analysis Value Proposition: Provides comprehensive, detailed repair information, including specialized supplements, at a fraction of the cost of dealership service manuals. Key Features Convenience: Instant PDF download, searchable text, and printable pages. Support: Free replacement offered for lost manuals. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for 2006 Harley-Davidson Touring models. Supplemental Coverage: Includes Electrical Diagnostics and FLHTCUSE Screamin Eagle Ultra Classic Electra Glide supplements. Page Count Total Pages: 1414 Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine diagnostics, disassembly, assembly, overhaul, and tuning. Transmission: Service, repair, and adjustment of the transmission and driveline. Electrical: Extensive coverage of all electrical systems, including wiring diagrams, diagnostics, charging system, ignition, and lighting. Fuel System: Carburetor and Fuel Injection (EFI) system troubleshooting, maintenance, and adjustment. Brakes: Hydraulic brake system inspection, maintenance, and repair. Suspension: Front fork and rear suspension system service, adjustment, and repair. Bodywork And Trim: Information on fairings, panels, and cosmetic components. Procedures Included Maintenance: Scheduled maintenance, fluid changes, lubrication, and routine inspections. Troubleshooting: Detailed troubleshooting guides for common and uncommon problems, including error codes. Repair Rebuild: Complete tear down and rebuild procedures for all major motorcycle components. Diagnostics: Advanced diagnostic procedures, especially for electrical and EFI systems. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to full engine and transmission overhauls. Visual Aids: Includes numerous pictures, diagrams, and illustrations to guide repairs. Specifications: Detailed torque specifications, fluid capacities, and component tolerances. 📊 Manual Specifications File Format Format: PDF Searchability: Yes, text is searchable. Print Quality Print Restrictions: No restrictions on printing. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Simulation: N/A (Digital Download) File Management Storage Options: Can be saved/burned to disc. ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 88 / 96 (depending on specific model variant, likely predominantly Twin Cam 88 for 2006, with potential for 96ci in some later models or upgrades). Displacement Typical: 88 cubic inches (approx. 1450cc) Performance Torque Typical: Around 85-90 ft-lbs for Twin Cam 88 models (specific figures vary by model). Horsepower Typical: Around 65-70 HP for Twin Cam 88 models (specific figures vary by model). Fuel System Fuel Delivery: Carbureted (Keihin CV) or Electronic Fuel Injection (EFI), depending on the specific model designation (e.g., 'I' typically denotes EFI). Engine Layout Configuration: V-twin, air-cooled Engine Internal Bore Stroke Typical: 3.75 inches x 4.00 inches (95.25mm x 101.6mm) for 88ci. 🔧 Transmission Standard Type: 5-speed constant mesh, foot-shift Optional Type: N/A (5-speed was standard across most touring models in 2006) Features Drive Type: Belt drive (primary) and Chain drive (secondary) Fluid Specifications Transmission Fluid Type: Refer to manual for specific Harley-Davidson or compatible aftermarket fluids (e.g., SYN3, Formula+). 📐 Dimensions Exterior Wheelbase Typical: Approximately 63.5 - 64.5 inches (varies by model, e.g., Road King vs. Electra Glide). Weights Dry Weight Typical: Approximately 750-800 lbs (varies by model). Capacities Fuel Tank Capacity Typical: 6.0 gallons (22.7 L) 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycles are not subject to traditional automotive crash ratings. Safety is primarily managed through rider skill and adherence to traffic laws.) Active Features Braking System: Dual front disc brakes, single rear disc brake (typically with single-piston calipers, some models may have dual-piston front). Passive Features Lighting: Halogen headlight, auxiliary passing lamps (on many models), front and rear turn signals, brake lights. 💡 Technology Features Infotainment Audio System: Many 2006 touring models featured advanced audio systems with radio, CD player, and CB/intercom capabilities (depending on trim). Driver Assistance Cruise Control: Electronic cruise control was available on many higher-trim touring models. Connectivity Diagnostics: EFI models incorporate on-board diagnostics accessible via specialized tools (covered in the electrical diagnostics section). Features Efi System: Electronic Fuel Injection offers improved throttle response, fuel efficiency, and easier starting compared to carbureted models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,500 - 5,000 miles or annually (refer to manual for precise intervals and conditions). Primary Chain Tensioner Inspection: Crucial inspection point for Twin Cam engines, often recommended earlier than indicated intervals due to potential wear. Fluid Specifications Engine Oil Type: Harley-Davidson 20W50 (SYN3 or equivalent conforming to H-D specifications). Engine Oil Capacity Typical: Approximately 4 quarts (3.8 L) with filter change. Brake Fluid Type: DOT 4 Primary Chain Case Fluid Type: Harley-Davidson Primary Chaincase Lubricant (Formula+, or equivalent). Known Issues Primary Chain Tensioner: The automatic hydraulic tensioner on Twin Cam engines is a known wear item; inspection and potential upgrade to a higher-quality unit...
Harley-Davidson owners and independent repair shops performing maintenance and repairs on 2006 Touring models.
Competitive Analysis
Value Proposition:
Provides comprehensive, detailed repair information, including specialized supplements, at a fraction of the cost of dealership service manuals.
Key Features
Convenience:
Instant PDF download, searchable text, and printable pages.
Support:
Free replacement offered for lost manuals.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for 2006 Harley-Davidson Touring models.
Supplemental Coverage:
Includes Electrical Diagnostics and FLHTCUSE Screamin Eagle Ultra Classic Electra Glide supplements.
Page Count
Total Pages:
1414
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnostics, disassembly, assembly, overhaul, and tuning.
Transmission:
Service, repair, and adjustment of the transmission and driveline.
Electrical:
Extensive coverage of all electrical systems, including wiring diagrams, diagnostics, charging system, ignition, and lighting.
Fuel System:
Carburetor and Fuel Injection (EFI) system troubleshooting, maintenance, and adjustment.
Brakes:
Hydraulic brake system inspection, maintenance, and repair.
Suspension:
Front fork and rear suspension system service, adjustment, and repair.
Bodywork And Trim:
Information on fairings, panels, and cosmetic components.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, lubrication, and routine inspections.
Troubleshooting:
Detailed troubleshooting guides for common and uncommon problems, including error codes.
Repair Rebuild:
Complete tear down and rebuild procedures for all major motorcycle components.
Diagnostics:
Advanced diagnostic procedures, especially for electrical and EFI systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to full engine and transmission overhauls.
Visual Aids:
Includes numerous pictures, diagrams, and illustrations to guide repairs.
Specifications:
Detailed torque specifications, fluid capacities, and component tolerances.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Yes, text is searchable.
Print Quality
Print Restrictions:
No restrictions on printing.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Simulation:
N/A (Digital Download)
File Management
Storage Options:
Can be saved/burned to disc.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 88 / 96 (depending on specific model variant, likely predominantly Twin Cam 88 for 2006, with potential for 96ci in some later models or upgrades).
Displacement Typical:
88 cubic inches (approx. 1450cc)
Performance
Torque Typical:
Around 85-90 ft-lbs for Twin Cam 88 models (specific figures vary by model).
Horsepower Typical:
Around 65-70 HP for Twin Cam 88 models (specific figures vary by model).
Fuel System
Fuel Delivery:
Carbureted (Keihin CV) or Electronic Fuel Injection (EFI), depending on the specific model designation (e.g., 'I' typically denotes EFI).
Engine Layout
Configuration:
V-twin, air-cooled
Engine Internal
Bore Stroke Typical:
3.75 inches x 4.00 inches (95.25mm x 101.6mm) for 88ci.
🔧 Transmission
Standard
Type:
5-speed constant mesh, foot-shift
Optional
Type:
N/A (5-speed was standard across most touring models in 2006)
Features
Drive Type:
Belt drive (primary) and Chain drive (secondary)
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific Harley-Davidson or compatible aftermarket fluids (e.g., SYN3, Formula+).
📐 Dimensions
Exterior
Wheelbase Typical:
Approximately 63.5 - 64.5 inches (varies by model, e.g., Road King vs. Electra Glide).
Weights
Dry Weight Typical:
Approximately 750-800 lbs (varies by model).
Capacities
Fuel Tank Capacity Typical:
6.0 gallons (22.7 L)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycles are not subject to traditional automotive crash ratings. Safety is primarily managed through rider skill and adherence to traffic laws.)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake (typically with single-piston calipers, some models may have dual-piston front).
Passive Features
Lighting:
Halogen headlight, auxiliary passing lamps (on many models), front and rear turn signals, brake lights.
💡 Technology Features
Infotainment
Audio System:
Many 2006 touring models featured advanced audio systems with radio, CD player, and CB/intercom capabilities (depending on trim).
Driver Assistance
Cruise Control:
Electronic cruise control was available on many higher-trim touring models.
Connectivity
Diagnostics:
EFI models incorporate on-board diagnostics accessible via specialized tools (covered in the electrical diagnostics section).
Features
Efi System:
Electronic Fuel Injection offers improved throttle response, fuel efficiency, and easier starting compared to carbureted models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500 - 5,000 miles or annually (refer to manual for precise intervals and conditions).
Primary Chain Tensioner Inspection:
Crucial inspection point for Twin Cam engines, often recommended earlier than indicated intervals due to potential wear.
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W50 (SYN3 or equivalent conforming to H-D specifications).
Engine Oil Capacity Typical:
Approximately 4 quarts (3.8 L) with filter change.
Brake Fluid Type:
DOT 4
Primary Chain Case Fluid Type:
Harley-Davidson Primary Chaincase Lubricant (Formula+, or equivalent).
Known Issues
Primary Chain Tensioner:
The automatic hydraulic tensioner on Twin Cam engines is a known wear item; inspection and potential upgrade to a higher-quality unit is often recommended.
Cam Chain Tensioners:
Similar to the primary tensioner, internal cam chain tensioners can wear, necessitating inspection.
Crankshaft Position Sensor:
Can be a source of starting or running issues if it fails.
Parts Identification
Illustration Coverage:
Manual includes part diagrams for accurate identification.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson boasts a long and storied history in motorcycle manufacturing, known for its iconic V-twin engines and touring capabilities.
Model Evolution
Touring Platform:
The 2006 models represent an evolution of the Harley-Davidson touring platform, featuring the Twin Cam engine and a focus on comfort and long-distance riding.
Production
Manufacturing Location:
Primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Brand Accolades:
Harley-Davidson motorcycles are often recognized for their build quality, iconic styling, and rider community.
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