🏷️ Basic Information Identification Make: Harley-Davidson Model: FLTC-U Tour Glide-Ultra Classic Year: 1989-1995 Codes Model Code: FLTC-U 👋 Introduction Market Position Target Audience: Harley-Davidson FLTC-U Tour Glide-Ultra Classic owners, independent repair shops, motorcycle enthusiasts. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information equivalent to dealership-level resources, offering significant cost savings for owners. Key Features Completeness: Full factory service manual, not a condensed or partial version. Accessibility: Instant PDF download for immediate access on various digital devices. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Troubleshooting, Maintenance Secondary Coverage: Diagnostics, Overhaul, Assembly, Disassembly Page Count Estimated Page Count: Hundreds Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, internal components, lubrication system, cooling system (air-cooled specific details) Transmission: Gearbox service, clutch operation, final drive, maintenance and repair Electrical System: Ignition system, charging system, lighting, starting system, wiring diagrams, troubleshooting electrical faults Chassis: Frame inspection and repair, suspension (front fork and rear shocks), steering, wheel bearings Brakes: Brake system maintenance, hydraulic components, caliper service, brake fluid replacement Fuel System: Carburetor service and adjustment (likely Keihin CV), fuel lines, fuel tank maintenance Bodywork: Fairing removal and installation, body panel repair, seat servicing Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, chain/belt adjustment (if applicable), brake checks Repair: Engine rebuilds, transmission overhauls, electrical component replacement, suspension work, brake system repairs, body panel alignment Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding trees, electrical troubleshooting charts Technical Depth Depth: Comprehensive; covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures. Diagrams Photos: Hundreds of detailed photos and exploded diagrams for step-by-step guidance. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text content within the PDF for quick information retrieval. Print Quality Printability: Printable (single pages or entire manual). Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Licensing Usage License: Lifetime use, no expiry dates, usable on multiple devices/computers. ⚙️ Engine Specifications Primary Engine Engine Type: Evolution (Evo) V-Twin, Air-Cooled Engine Displacement: Typically 80 cubic inches (1339cc) for this era, though specific variations might exist. Consult manual for precise identification. Engine Configuration: 90-degree V-twin, pushrod actuated overhead valves. Performance Horsepower Estimated: Approx. 60-70 HP (Varies by tuning and exact year) Torque Estimated: Approx. 70-80 lb-ft (Varies by tuning and exact year) Fuel System Fuel Delivery: Carbureted (Likely Keihin CV 40mm) Fuel Type: Unleaded gasoline, octane rating as specified by Harley-Davidson (typically 87-89 AKI). Lubrication Oil Type: Harley-Davidson motorcycle-specific oil (e.g., Harley-Davidson 20W-50) or equivalent API SG or higher. Oil Capacity Engine: Approx. 3.0-3.5 quarts (2.8-3.3 liters) with filter. Exact capacity in manual. 🔧 Transmission Standard Transmission Type: 5-speed Constant Mesh Clutch Type: Wet, multi-plate Features Final Drive: Belt Drive Transmission Fluid Type: Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant or equivalent. 📐 Dimensions Exterior Length: Approximately 98 inches (2489 mm) Width: Approximately 36 inches (914 mm) Height: Approximately 55 inches (1397 mm) Weights Dry Weight: Approximately 760 lbs (345 kg) Gvwr: Refer to vehicle VIN plate; typically around 1150-1200 lbs (522-544 kg). 🛡️ Safety Features Ratings Crash Testing: Motorcycles of this era were not subjected to standardized crash testing like automobiles. Active Features Braking System: Dual disc front, single disc rear (Hydraulic, disc brakes). Passive Features Lighting: Halogen headlight, taillight, brake light, turn signals, auxiliary lighting (fog lamps on Ultra models). 💡 Technology Features Infotainment Audio System: Likely features a factory-installed radio/cassette player with fairing-mounted speakers. Manual covers basic operation and troubleshooting. Driver Assistance Cruise Control: Standard on Ultra Classic models, manual covers operation and diagnostics. Connectivity Accessories: Provisions for CB radio, intercom, and passenger amenities common on touring models. Manual details wiring and integration. 🔧 Maintenance Service Intervals Engine Oil Change: Every 2,500-5,000 miles or 6 months, whichever comes first. Consult manual for exact mileage. Primary Chaincase Oil Change: Every 5,000-10,000 miles or 12 months. Transmission Oil Change: Every 10,000-20,000 miles or 24 months. Spark Plugs: Inspect every 10,000 miles, replace as needed. Specific plug type critical. Fluid Specifications Fork Oil Type: Harley-Davidson Silicone Fork Oil or equivalent 10W or 15W. Consult manual for weight and quantity. Brake Fluid: DOT 4 non-silicone hydraulic brake fluid. Known Issues Carburetor Tuning: Keihin CV carburetors may require periodic adjustment for optimal performance, especially with altitude or exhaust changes. Cam Chain Tensioner: Early Evo models (pre-2000) had plastic cam chain tensioners that could wear out. Manual will detail inspection/replacement. Oil Leaks: Common on older V-twins; gasket and seal integrity are key. Manual covers seal replacement procedures. 📚 Vehicle History Brand Heritage Heritage: Harley-Davidson, established 1903, known for its iconic V-twin cruisers and touring motorcycles, embodying American motorcycling culture. Model Evolution Tour Glide Lineage: The Tour Glide was Harley-Davidson's primary...