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Harley Davidson FLTC-UI Tour Glide Ultra Classic Complete Workshop Service Repair Manual 1996

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLTC-UI Tour Glide Ultra Classic Year: 1996 Codes Model Code: FLTC-UI 👋 Introduction Market Position Segment: Full-dresser touring motorcycle Competitive Analysis Competitors 1996: Honda Gold Wing, Kawasaki Vulcan Voyager, Yamaha Venture Key Features Touring Capabilities: Designed for long-distance riding with integrated fairings, saddlebags, and tour pack. Comfort: Emphasis on rider and passenger comfort for extended journeys. 📋 Manual Details Coverage Areas General Coverage: All Models/Engines/Trim/Transmissions Types Are Covered Page Count Estimated Page Count: Extensive (exact number not specified, but described as 'complete' and 'A-Z') Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) File Format: PDF Print Quality Quality: High Quality (specified by seller) Binding Type Binding: N/A (Digital Download - Printable) Paper Type Paper Type: N/A (Digital Download - Printable) 📖 Manual Coverage Systems Covered Engine: V-Twin Evolution Engine (specific displacement details would need to be consulted within the manual) Transmission: 5-Speed Cruise Drive Transmission Electrical: Complete electrical system, wiring diagrams, components Chassis: Frame, suspension (front forks, rear shocks), steering Brakes: Front and rear braking systems (hydraulic) Fuel System: Fuel delivery, carburetor (likely Keihin CV), fuel tank Exhaust: Exhaust system components and servicing Bodywork: Fairings, saddlebags, tour pack, cosmetic components Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues Repair: Detailed step-by-step repair instructions for all covered systems Rebuild: Engine and transmission component rebuild procedures Adjustment: Carburetor, clutch, brake, suspension adjustments Inspection: Pre-ride inspections, component wear inspection Technical Depth Depth: Comprehensive (from basic maintenance to full overhaul) ⚙️ Engine Specifications Primary Engine Engine Family: Evolution (often referred to as 'Evo') Configuration: Air-cooled, 45-degree V-twin Displacement Cc: 1337.3 cc (81.7 cubic inches) - This is a common displacement for this era's big twins. Specific engine variants within the FLTC-UI would be detailed in the manual. Bore X Stroke Mm: Approx. 88.8 mm x 108.0 mm (typical for the 1340cc Evo) Compression Ratio: Typically around 8.5:1 to 9.0:1 for stock Evo engines. Performance Horsepower Hp: Approx. 55-60 HP (stock, at crankshaft) - precise figures depend on specific tuning and testing. Torque Lb Ft: Approx. 70-75 lb-ft (stock, at crankshaft) - precise figures depend on specific tuning and testing. Fuel System Fuel Delivery: Carbureted Carburetor Model: Likely Keihin CV (Constant Velocity) 40mm Fuel Type: Unleaded gasoline, minimum 87 octane recommended. Lubrication Oil Type: Harley-Davidson 20W-50 recommended (or equivalent motorcycle-specific oil). Oil Capacity Quarts: Approx. 3.5-4.0 quarts (with filter change) - refer to manual for exact capacity. 🔧 Transmission Standard Transmission Type: 5-speed manual constant mesh Clutch Type: Wet, multi-plate Features Final Drive: Belt drive Transmission Oil Type: Harley-Davidson Formula + (or equivalent primary lubricant) Transmission Oil Capacity Quarts: Approx. 24 US fluid ounces (0.7 L) - refer to manual for exact capacity. 📐 Dimensions Exterior Length Mm: Approx. 2515 mm (99.0 in) Width Mm: Approx. 930 mm (36.6 in) (handlebar width) Height Mm: Approx. 1470 mm (57.9 in) (overall, including windshield) Weights Dry Weight Kg: Approx. 347 kg (765 lbs) Gross Vehicle Weight Rating Kg: Not specified, but significantly higher than dry weight to accommodate rider, passenger, and luggage. Cargo Saddlebag Capacity Liters: Integrated, capacity typically around 40-50 liters combined. Tour Pack Capacity Liters: Integrated, capacity typically around 40-50 liters. 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are not typically subjected to the same standardized crash testing as automobiles; safety is assessed through design and component integrity. Active Features Braking System: Dual front disc brakes, single rear disc brake (hydraulic). Lighting: Headlight, taillight, brake lights, turn signals, auxiliary passing lamps. Passive Features Fairing: Provides wind protection for rider and passenger. Cruising Comfort: Ergonomic seating, floorboards, backrest for enhanced rider comfort and reduced fatigue on long rides. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM/Cassette stereo system with handlebar-mounted controls and speakers. Cruise Control: Standard feature for long-distance touring comfort. Driver Assistance ABS: Anti-lock Braking System (ABS) was optional on some 1996 Harley-Davidson models, and its presence would be specific to the vehicle's configuration. The manual would cover its function and maintenance if equipped. Connectivity Connectivity Features: Basic (no modern Bluetooth or smartphone integration typical of current motorcycles). 🔧 Maintenance Service Intervals Oil Change Interval Miles: Typically every 2,500-5,000 miles or 6 months, whichever comes first. (Consult manual for exact recommendation). Primary Chain Tensioner Check: Regular checks are crucial for Evo engines, often recommended at 5,000-10,000 mile intervals, or sooner if noise is present. Spark Plug Replacement Miles: Typically around 10,000-15,000 miles. (Consult manual). Fluid Specifications Engine Oil Viscosity: 20W-50 Primary Lubricant Type: Harley-Davidson Formula + or equivalent Transmission Oil Viscosity: Same as primary lubricant (Formula + or equivalent) Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Evo Engine Primary Chain Tensioner: The automatic primary chain tensioner in Evo engines is known to wear out, leading...
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Harley Davidson FLTC-UI Tour Glide Ultra Classic Complete Workshop Service Repair Manual 1996
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLTC-UI Tour Glide Ultra Classic
Year:
1996
Codes
Model Code:
FLTC-UI
👋 Introduction
Market Position
Segment:
Full-dresser touring motorcycle
Competitive Analysis
Competitors 1996:
Honda Gold Wing, Kawasaki Vulcan Voyager, Yamaha Venture
Key Features
Touring Capabilities:
Designed for long-distance riding with integrated fairings, saddlebags, and tour pack.
Comfort:
Emphasis on rider and passenger comfort for extended journeys.
📋 Manual Details
Coverage Areas
General Coverage:
All Models/Engines/Trim/Transmissions Types Are Covered
Page Count
Estimated Page Count:
Extensive (exact number not specified, but described as 'complete' and 'A-Z')
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
File Format:
PDF
Print Quality
Quality:
High Quality (specified by seller)
Binding Type
Binding:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
📖 Manual Coverage
Systems Covered
Engine:
V-Twin Evolution Engine (specific displacement details would need to be consulted within the manual)
Transmission:
5-Speed Cruise Drive Transmission
Electrical:
Complete electrical system, wiring diagrams, components
Chassis:
Frame, suspension (front forks, rear shocks), steering
Brakes:
Front and rear braking systems (hydraulic)
Fuel System:
Fuel delivery, carburetor (likely Keihin CV), fuel tank
Exhaust:
Exhaust system components and servicing
Bodywork:
Fairings, saddlebags, tour pack, cosmetic components
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Detailed step-by-step repair instructions for all covered systems
Rebuild:
Engine and transmission component rebuild procedures
Adjustment:
Carburetor, clutch, brake, suspension adjustments
Inspection:
Pre-ride inspections, component wear inspection
Technical Depth
Depth:
Comprehensive (from basic maintenance to full overhaul)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution (often referred to as 'Evo')
Configuration:
Air-cooled, 45-degree V-twin
Displacement Cc:
1337.3 cc (81.7 cubic inches) - This is a common displacement for this era's big twins. Specific engine variants within the FLTC-UI would be detailed in the manual.
Bore X Stroke Mm:
Approx. 88.8 mm x 108.0 mm (typical for the 1340cc Evo)
Compression Ratio:
Typically around 8.5:1 to 9.0:1 for stock Evo engines.
Performance
Horsepower Hp:
Approx. 55-60 HP (stock, at crankshaft) - precise figures depend on specific tuning and testing.
Torque Lb Ft:
Approx. 70-75 lb-ft (stock, at crankshaft) - precise figures depend on specific tuning and testing.
Fuel System
Fuel Delivery:
Carbureted
Carburetor Model:
Likely Keihin CV (Constant Velocity) 40mm
Fuel Type:
Unleaded gasoline, minimum 87 octane recommended.
Lubrication
Oil Type:
Harley-Davidson 20W-50 recommended (or equivalent motorcycle-specific oil).
Oil Capacity Quarts:
Approx. 3.5-4.0 quarts (with filter change) - refer to manual for exact capacity.
🔧 Transmission
Standard
Transmission Type:
5-speed manual constant mesh
Clutch Type:
Wet, multi-plate
Features
Final Drive:
Belt drive
Transmission Oil Type:
Harley-Davidson Formula + (or equivalent primary lubricant)
Transmission Oil Capacity Quarts:
Approx. 24 US fluid ounces (0.7 L) - refer to manual for exact capacity.
📐 Dimensions
Exterior
Length Mm:
Approx. 2515 mm (99.0 in)
Width Mm:
Approx. 930 mm (36.6 in) (handlebar width)
Height Mm:
Approx. 1470 mm (57.9 in) (overall, including windshield)
Weights
Dry Weight Kg:
Approx. 347 kg (765 lbs)
Gross Vehicle Weight Rating Kg:
Not specified, but significantly higher than dry weight to accommodate rider, passenger, and luggage.
Cargo
Saddlebag Capacity Liters:
Integrated, capacity typically around 40-50 liters combined.
Tour Pack Capacity Liters:
Integrated, capacity typically around 40-50 liters.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to the same standardized crash testing as automobiles; safety is assessed through design and component integrity.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake (hydraulic).
Lighting:
Headlight, taillight, brake lights, turn signals, auxiliary passing lamps.
Passive Features
Fairing:
Provides wind protection for rider and passenger.
Cruising Comfort:
Ergonomic seating, floorboards, backrest for enhanced rider comfort and reduced fatigue on long rides.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/Cassette stereo system with handlebar-mounted controls and speakers.
Cruise Control:
Standard feature for long-distance touring comfort.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional on some 1996 Harley-Davidson models, and its presence would be specific to the vehicle's configuration. The manual would cover its function and maintenance if equipped.
Connectivity
Connectivity Features:
Basic (no modern Bluetooth or smartphone integration typical of current motorcycles).
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically every 2,500-5,000 miles or 6 months, whichever comes first. (Consult manual for exact recommendation).
Primary Chain Tensioner Check:
Regular checks are crucial for Evo engines, often recommended at 5,000-10,000 mile intervals, or sooner if noise is present.
Spark Plug Replacement Miles:
Typically around 10,000-15,000 miles. (Consult manual).
Fluid Specifications
Engine Oil Viscosity:
20W-50
Primary Lubricant Type:
Harley-Davidson Formula + or equivalent
Transmission Oil Viscosity:
Same as primary lubricant (Formula + or equivalent)
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Evo Engine Primary Chain Tensioner:
The automatic primary chain tensioner in Evo engines is known to wear out, leading to chain slap and potential damage. Upgraded hydraulic tensioners are a common modification.
Carburetor Tuning:
Keihin CV carburetors can require periodic adjustment for optimal performance and fuel economy, especially with modifications.
Wiring Harness Connections:
Older motorcycles can sometimes develop issues with corroded or loose wiring harness connections, particularly in high-vibration areas or exposed locations. The manual would detail troubleshooting for these.
📚 Vehicle History
Brand Heritage
Founding Year:
1903
Brand Reputation:
Iconic American motorcycle manufacturer, renowned for V-twin engines and touring capabilities.
Model Evolution
Tour Glide Introduction:
The Tour Glide line has a lineage dating back to the early 1980s, evolving with technological advancements and styling cues.
Ultra Classic Positioning:
The 'Ultra Classic' designation signifies the top-tier, fully-equipped touring model of the era.
Production
Production Period Fltc Ui:
The FLTC-UI specifically refers to the 1996 model year within the broader Tour Glide Ultra Classic lineage.
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
While specific awards for the 1996 FLTC-UI are not readily available, Harley-Davidson's Tour Glide models consistently received accolades for their touring prowess and market dominance in their segment.
Ratings
Customer Satisfaction:
Harley-Davidson generally enjoys high customer satisfaction, particularly for its touring models, reflecting their comfort, durability, and iconic status.
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