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Harley FXDXT Dyna Super Glide T-Sport 1999-2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDXT Dyna Super Glide T-Sport Model Code: FXDXT Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Target Audience: DIY enthusiasts and experienced mechanics seeking detailed repair and maintenance information for their Harley-Davidson FXDXT Dyna Super Glide T-Sport. Competitive Analysis Advantage Over Print: More cost-effective and convenient than traditional paper manuals, with instant access and searchability. Key Features Completeness: Complete official full factory service repair manual, covering all aspects of the vehicle. User Experience: Easy to use, providing step-by-step instructions for a wide range of repairs and maintenance tasks. Cost Effectiveness: Inexpensive way to keep the vehicle working properly, saving money on mechanic costs. 📋 Manual Details Coverage Areas Main Coverage: Complete service, repair, and maintenance for Harley-Davidson FXDXT Dyna Super Glide T-Sport models (1999-2005). Specific Sections: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams. Styles Covered: ALL STYLES COVERED (indicates comprehensive coverage across any variations within the FXDXT model line for the specified years). Page Count Estimated Pages: Hundreds (specific count not provided, but implies comprehensive coverage). Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Speed: Speed Download (digital delivery) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and component replacement for the Harley-Davidson Twin Cam 88 engine. Fuel System: Carburetor (Keihin CV) and initial fuel injection system diagnostics and service. Electrical System: Comprehensive coverage including ignition, lighting, starting, charging systems, and detailed wiring diagrams for all model years. Brakes: Front and rear brake system service, including hydraulic components, pads, rotors, and bleeding procedures. Suspension: Front fork and rear shock absorber service, adjustment, and component replacement. Transmission: Service and repair of the 5-speed transmission, including clutch operation and driveline components. Chassis Frame: Detailed information on frame construction, integrity checks, and related components. Steering: Handlebar, triple clamps, steering head bearing service and adjustment. Procedures Included Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, and general upkeep. Repair: Step-by-step instructions for overhauling, replacing, and repairing all major and minor components. Troubleshooting: Diagnostic procedures for identifying and resolving common and uncommon problems across all vehicle systems. Installation: Guidance for removal and installation of major assemblies and components. Engine Rebuild: Procedures for complete engine disassembly, inspection, component replacement, and reassembly. Technical Depth Depth: Complete factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Covers disassembly to reassembly. Illustrations: Hundreds of photos and illustrations to guide through procedures. 📊 Manual Specifications File Format Compatibility: Compatible with all Windows versions, Mac, desktops, laptops, smartphones, and tablets (via web browser or Adobe Reader). Requirements: Adobe PDF Reader and WinZip (free downloads). Licensing: No expiration dates (perpetual access to the purchased digital file). Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual. Binding Type Binding: Digital (PDF) - no physical binding. Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Harley-Davidson Twin Cam 88 (pushrod V-twin) Displacement: 1450cc (88 cubic inches) Bore X Stroke: 3.75 in x 4.00 in (95.25 mm x 101.6 mm) Compression Ratio: 8.8:1 Performance Horsepower Estimated: ~65-70 HP @ 5200 RPM (typical for Twin Cam 88) Torque Estimated: ~70-75 lb-ft @ 3500 RPM (typical for Twin Cam 88) Fuel System Fuel Delivery: Carbureted (Keihin CV 40mm) for most models within the range, with early fuel injection available on some variants. Fuel Type: Unleaded gasoline, 91 octane (R+M)/2 recommended. Engine Type Engine Configuration: Air-cooled, V-Twin 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, helical gears Clutch Type: Wet, multi-plate Features Final Drive: Belt Drive 📐 Dimensions Exterior Wheelbase: Approx. 63.5 inches (1613 mm) Length: Approx. 91.2 inches (2316 mm) Weights Dry Weight: Approx. 630 lbs (286 kg) Gvwr: Approx. 1000 lbs (454 kg) 🛡️ Safety Features Ratings Braking System: Dual disc front, single disc rear (hydraulic actuation). Active Features Lighting: Halogen headlamp, taillight, brake light, front and rear turn signals. Passive Features Frame Construction: Steel, cradle frame. 💡 Technology Features Infotainment Audio System: Optional factory radio and speaker systems were available on some T-Sport models. Driver Assistance Cruise Control: Not typically standard on this model, but could be an aftermarket or dealer-installed option. Connectivity Usb Ports: N/A (pre-USB era) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,500-5,000 miles or annually, depending on usage and oil type (refer to specific manual section for precise intervals). Primary Chain Tensioner: Inspect and adjust/replace as needed, often recommended around 15,000-20,000 miles due to known wear. Fluid Specifications Engine Oil: Harley-Davidson 20W-50 (or equivalent SE 20W-50 motorcycle oil). Capacity: approx. 4 quarts (3.8 L). Transmission Fluid: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent heavy-duty primary lubricant). Capacity: approx. 1 quart (0.95 L)....
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Harley FXDXT Dyna Super Glide T-Sport 1999-2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDXT Dyna Super Glide T-Sport
Model Code:
FXDXT
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and experienced mechanics seeking detailed repair and maintenance information for their Harley-Davidson FXDXT Dyna Super Glide T-Sport.
Competitive Analysis
Advantage Over Print:
More cost-effective and convenient than traditional paper manuals, with instant access and searchability.
Key Features
Completeness:
Complete official full factory service repair manual, covering all aspects of the vehicle.
User Experience:
Easy to use, providing step-by-step instructions for a wide range of repairs and maintenance tasks.
Cost Effectiveness:
Inexpensive way to keep the vehicle working properly, saving money on mechanic costs.
📋 Manual Details
Coverage Areas
Main Coverage:
Complete service, repair, and maintenance for Harley-Davidson FXDXT Dyna Super Glide T-Sport models (1999-2005).
Specific Sections:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams.
Styles Covered:
ALL STYLES COVERED (indicates comprehensive coverage across any variations within the FXDXT model line for the specified years).
Page Count
Estimated Pages:
Hundreds (specific count not provided, but implies comprehensive coverage).
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Download Speed:
Speed Download (digital delivery)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and component replacement for the Harley-Davidson Twin Cam 88 engine.
Fuel System:
Carburetor (Keihin CV) and initial fuel injection system diagnostics and service.
Electrical System:
Comprehensive coverage including ignition, lighting, starting, charging systems, and detailed wiring diagrams for all model years.
Brakes:
Front and rear brake system service, including hydraulic components, pads, rotors, and bleeding procedures.
Suspension:
Front fork and rear shock absorber service, adjustment, and component replacement.
Transmission:
Service and repair of the 5-speed transmission, including clutch operation and driveline components.
Chassis Frame:
Detailed information on frame construction, integrity checks, and related components.
Steering:
Handlebar, triple clamps, steering head bearing service and adjustment.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid checks and changes, filter replacements, and general upkeep.
Repair:
Step-by-step instructions for overhauling, replacing, and repairing all major and minor components.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and uncommon problems across all vehicle systems.
Installation:
Guidance for removal and installation of major assemblies and components.
Engine Rebuild:
Procedures for complete engine disassembly, inspection, component replacement, and reassembly.
Technical Depth
Depth:
Complete factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Covers disassembly to reassembly.
Illustrations:
Hundreds of photos and illustrations to guide through procedures.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all Windows versions, Mac, desktops, laptops, smartphones, and tablets (via web browser or Adobe Reader).
Requirements:
Adobe PDF Reader and WinZip (free downloads).
Licensing:
No expiration dates (perpetual access to the purchased digital file).
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Binding Type
Binding:
Digital (PDF) - no physical binding.
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Harley-Davidson Twin Cam 88 (pushrod V-twin)
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower Estimated:
~65-70 HP @ 5200 RPM (typical for Twin Cam 88)
Torque Estimated:
~70-75 lb-ft @ 3500 RPM (typical for Twin Cam 88)
Fuel System
Fuel Delivery:
Carbureted (Keihin CV 40mm) for most models within the range, with early fuel injection available on some variants.
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 recommended.
Engine Type
Engine Configuration:
Air-cooled, V-Twin
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, helical gears
Clutch Type:
Wet, multi-plate
Features
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 63.5 inches (1613 mm)
Length:
Approx. 91.2 inches (2316 mm)
Weights
Dry Weight:
Approx. 630 lbs (286 kg)
Gvwr:
Approx. 1000 lbs (454 kg)
🛡️ Safety Features
Ratings
Braking System:
Dual disc front, single disc rear (hydraulic actuation).
Active Features
Lighting:
Halogen headlamp, taillight, brake light, front and rear turn signals.
Passive Features
Frame Construction:
Steel, cradle frame.
💡 Technology Features
Infotainment
Audio System:
Optional factory radio and speaker systems were available on some T-Sport models.
Driver Assistance
Cruise Control:
Not typically standard on this model, but could be an aftermarket or dealer-installed option.
Connectivity
Usb Ports:
N/A (pre-USB era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500-5,000 miles or annually, depending on usage and oil type (refer to specific manual section for precise intervals).
Primary Chain Tensioner:
Inspect and adjust/replace as needed, often recommended around 15,000-20,000 miles due to known wear.
Fluid Specifications
Engine Oil:
Harley-Davidson 20W-50 (or equivalent SE 20W-50 motorcycle oil). Capacity: approx. 4 quarts (3.8 L).
Transmission Fluid:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent heavy-duty primary lubricant). Capacity: approx. 1 quart (0.95 L).
Brake Fluid:
DOT 4 brake fluid.
Wheel Bearing Grease:
High-temperature, water-resistant grease (specific type would be detailed in the manual).
Known Issues
Primary Chain Tensioner Wear:
Hydraulic tensioner can wear out, leading to noise and potential damage. Upgraded components are available.
Cam Chain Tensioner Wear:
Early Twin Cam 88 models used spring-loaded tensioners that could wear prematurely. Later models and upgrades use hydraulic tensioners.
Carburetor Idle Issues:
Keihin CV carburetor may require adjustment or cleaning for smooth idling.
📚 Vehicle History
Brand Heritage
Brand Focus:
Harley-Davidson is synonymous with American cruiser motorcycles, known for their V-twin engines and iconic styling.
Model Evolution
Dyna Lineage:
The Dyna platform, introduced in 1991, offered a more modern chassis and suspension compared to earlier Harley models, emphasizing vibration isolation.
Fxxdt Sport Evolution:
The FXDXT (T-Sport) was a sportier variant of the Dyna platform, featuring a fairing, saddlebags, and enhanced suspension components for better handling and touring capability.
Production
Production Period:
1999-2005 for the FXDXT model as covered by this manual.
Manufacturing Origin:
United States
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Dyna T-Sport is often regarded by enthusiasts as a capable and stylish touring cruiser, blending performance with practicality.
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