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Harley Davidson Shovelhead FXWG 1980 Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXWG Year: 1980 Engine Type: Shovelhead Codes Vin Prefix: 1HD1 👋 Introduction Market Position Target Audience: Owners of 1980 Harley-Davidson FXWG motorcycles, mechanics, and restoration enthusiasts. Competitive Analysis Value Proposition: Provides comprehensive, factory-level repair and maintenance information, offering significant cost savings compared to professional servicing and expensive physical manuals. Key Features Manual Features: Hundreds of pages, detailed substeps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations, enlarged insets, numbered table of contents, combined troubleshooting and electrical service with wiring diagrams. 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair for all styles of the 1980 Harley-Davidson FXWG Shovelhead. Page Count Estimated Page Count: Hundreds (specific number not provided, but implies comprehensive content) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly and reassembly, tune-up, periodic lubrication, fuel system, exhaust systems. Drivetrain Systems: Clutch, primary drive, transmission, kickstarter. Chassis Systems: Front suspension, steering, rear suspension, brakes. Electrical Systems: Electrical system troubleshooting, detailed wiring diagrams. Procedures Included Maintenance Procedures: Periodic lubrication, general maintenance, tune-up procedures. Repair Procedures: Step-by-step instructions for complete disassembly and reassembly, detailed repair procedures for all covered systems. Diagnostic Procedures: Troubleshooting guide for general issues and electrical system problems. Technical Depth Depth: In-depth, professional quality, complete factory coverage, suitable for DIY enthusiasts and experienced mechanics. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Printable without restriction, entire manual or selected pages. Resolution: High-quality, with hundreds of photos and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant download link on checkout page after payment. Requirements Software Requirements: Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Engine Family: Shovelhead Engine Configuration: Air-cooled, V-twin Displacement Cu In: 74 cu in (1200cc) for FL models, 80 cu in (1340cc) for FX/FLT models. FXWG typically featured the 80 cu in engine. Bore X Stroke In: 80 cu in: 3.50 x 4.25 in (90 mm x 108 mm) Performance Horsepower Est: Approx. 60-70 HP (varies based on specific tuning and configuration) Torque Est: Approx. 75-85 ft-lbs (varies based on specific tuning and configuration) Fuel System Carburetor: Typically a Keihin butterfly or Super E/G carburetor (manual will cover specific type). Fuel Type: Unleaded gasoline (premium recommended). Maintenance Oil Type: Harley-Davidson 20W-50 or equivalent motorcycle-specific oil. Oil Capacity Qt: Approx. 3 quarts (2.8 liters) for engine and primary. 🔧 Transmission Standard Type: 4-speed constant mesh, right-side drive. Optional Options: N/A for 1980 FXWG. Features Features: Foot shift, hand clutch operation. Manual provides detailed overhaul procedures. Maintenance Transmission Oil Type: Gear oil (e.g., SAE 80W-90). Transmission Oil Capacity Qt: Approx. 1 quart (0.95 liters). 📐 Dimensions Exterior Wheelbase In: Approx. 63.5 inches (1613 mm) Length In: Approx. 90 inches (2286 mm) Weights Dry Weight Lbs: Approx. 575 lbs (261 kg) Gross Vehicle Weight Rating Lbs: Approx. 900 lbs (408 kg) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety testing protocols were less standardized than automotive in this era). Active Features Braking System: Front disc brake, rear drum brake. Manual provides detailed inspection and service procedures. Lighting: Headlight, taillight, brake light, turn signals (coverage in electrical section). Passive Features Frame Construction: Steel frame, rigid construction designed for stability. 💡 Technology Features Infotainment Infotainment System: N/A (This era of Harley-Davidson focuses on mechanicals and rider experience, not integrated electronics). Driver Assistance Rider Aids: N/A (No electronic rider aids). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,000-3,000 miles or annually, as per manual recommendations. Spark Plug Replacement: Approximately every 10,000 miles (manual will provide exact specifications). Chain Adjustment: As needed, typically every 1,000-2,000 miles or when slack exceeds specification. Fluid Specifications Engine Oil Spec: Harley-Davidson 20W-50 or API SF/SG rated motorcycle oil. Primary Chain Case Oil: Harley-Davidson primary chain lubricant or SAE 20W-50 motorcycle oil. Transmission Oil Spec: SAE 80W-90 gear oil. Brake Fluid Spec: DOT 4 brake fluid (check manual for specific type if different). Known Issues Common Wear Items: Valve guides, primary chain tensioner, oil leaks (especially from crank seals and rocker boxes), carburetor adjustment. Electrical Quirks: Older wiring harnesses can degrade; focus on grounds and connections. Manual's electrical section is crucial. 📚 Vehicle History Brand Heritage Brand Legacy: Harley-Davidson is an iconic American motorcycle manufacturer with a long history of producing powerful and distinctive motorcycles. Model Evolution Fxwg Heritage: The FXWG (Wide Glide) was a popular cruiser model introduced in the late 1970s, characterized by its extended front forks and chopper-inspired styling. It represented a significant departure from earlier, more traditional Harley designs. Production Production Period: The Shovelhead engine was produced from 1966 to 1984. The FXWG model was produced from 1980 to 1986....
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Harley Davidson Shovelhead FXWG 1980 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXWG
Year:
1980
Engine Type:
Shovelhead
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Target Audience:
Owners of 1980 Harley-Davidson FXWG motorcycles, mechanics, and restoration enthusiasts.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level repair and maintenance information, offering significant cost savings compared to professional servicing and expensive physical manuals.
Key Features
Manual Features:
Hundreds of pages, detailed substeps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations, enlarged insets, numbered table of contents, combined troubleshooting and electrical service with wiring diagrams.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair for all styles of the 1980 Harley-Davidson FXWG Shovelhead.
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but implies comprehensive content)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly and reassembly, tune-up, periodic lubrication, fuel system, exhaust systems.
Drivetrain Systems:
Clutch, primary drive, transmission, kickstarter.
Chassis Systems:
Front suspension, steering, rear suspension, brakes.
Electrical Systems:
Electrical system troubleshooting, detailed wiring diagrams.
Procedures Included
Maintenance Procedures:
Periodic lubrication, general maintenance, tune-up procedures.
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly, detailed repair procedures for all covered systems.
Diagnostic Procedures:
Troubleshooting guide for general issues and electrical system problems.
Technical Depth
Depth:
In-depth, professional quality, complete factory coverage, suitable for DIY enthusiasts and experienced mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without restriction, entire manual or selected pages.
Resolution:
High-quality, with hundreds of photos and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant download link on checkout page after payment.
Requirements
Software Requirements:
Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Shovelhead
Engine Configuration:
Air-cooled, V-twin
Displacement Cu In:
74 cu in (1200cc) for FL models, 80 cu in (1340cc) for FX/FLT models. FXWG typically featured the 80 cu in engine.
Bore X Stroke In:
80 cu in: 3.50 x 4.25 in (90 mm x 108 mm)
Performance
Horsepower Est:
Approx. 60-70 HP (varies based on specific tuning and configuration)
Torque Est:
Approx. 75-85 ft-lbs (varies based on specific tuning and configuration)
Fuel System
Carburetor:
Typically a Keihin butterfly or Super E/G carburetor (manual will cover specific type).
Fuel Type:
Unleaded gasoline (premium recommended).
Maintenance
Oil Type:
Harley-Davidson 20W-50 or equivalent motorcycle-specific oil.
Oil Capacity Qt:
Approx. 3 quarts (2.8 liters) for engine and primary.
🔧 Transmission
Standard
Type:
4-speed constant mesh, right-side drive.
Optional
Options:
N/A for 1980 FXWG.
Features
Features:
Foot shift, hand clutch operation. Manual provides detailed overhaul procedures.
Maintenance
Transmission Oil Type:
Gear oil (e.g., SAE 80W-90).
Transmission Oil Capacity Qt:
Approx. 1 quart (0.95 liters).
📐 Dimensions
Exterior
Wheelbase In:
Approx. 63.5 inches (1613 mm)
Length In:
Approx. 90 inches (2286 mm)
Weights
Dry Weight Lbs:
Approx. 575 lbs (261 kg)
Gross Vehicle Weight Rating Lbs:
Approx. 900 lbs (408 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety testing protocols were less standardized than automotive in this era).
Active Features
Braking System:
Front disc brake, rear drum brake. Manual provides detailed inspection and service procedures.
Lighting:
Headlight, taillight, brake light, turn signals (coverage in electrical section).
Passive Features
Frame Construction:
Steel frame, rigid construction designed for stability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This era of Harley-Davidson focuses on mechanicals and rider experience, not integrated electronics).
Driver Assistance
Rider Aids:
N/A (No electronic rider aids).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or annually, as per manual recommendations.
Spark Plug Replacement:
Approximately every 10,000 miles (manual will provide exact specifications).
Chain Adjustment:
As needed, typically every 1,000-2,000 miles or when slack exceeds specification.
Fluid Specifications
Engine Oil Spec:
Harley-Davidson 20W-50 or API SF/SG rated motorcycle oil.
Primary Chain Case Oil:
Harley-Davidson primary chain lubricant or SAE 20W-50 motorcycle oil.
Transmission Oil Spec:
SAE 80W-90 gear oil.
Brake Fluid Spec:
DOT 4 brake fluid (check manual for specific type if different).
Known Issues
Common Wear Items:
Valve guides, primary chain tensioner, oil leaks (especially from crank seals and rocker boxes), carburetor adjustment.
Electrical Quirks:
Older wiring harnesses can degrade; focus on grounds and connections. Manual's electrical section is crucial.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a long history of producing powerful and distinctive motorcycles.
Model Evolution
Fxwg Heritage:
The FXWG (Wide Glide) was a popular cruiser model introduced in the late 1970s, characterized by its extended front forks and chopper-inspired styling. It represented a significant departure from earlier, more traditional Harley designs.
Production
Production Period:
The Shovelhead engine was produced from 1966 to 1984. The FXWG model was produced from 1980 to 1986.
Manufacturing Location:
Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 1980 FXWG are not readily cited, the Shovelhead era and the FXWG model itself are highly regarded by enthusiasts for their classic styling, raw V-twin power, and cultural significance in the cruiser and chopper scenes.
Ratings
Reliability Rating:
Subjective and dependent on maintenance. Shovelheads are known for their character but require diligent upkeep.
Certifications
Manual Certification:
Official Factory Service Manual.
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