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Harley Davidson VRSCD Night Rod 2008 Service Repair Manual

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This manual covers the 2008 VRSCD Night Rod, a distinctive cruiser known for its aggressive styling and performance-oriented Revolution V-Twin engine, developed in collaboration with Porsche Engineering. With its liquid-cooled, DOHC powertrain and sportbike-inspired chassis, the VRSCD offered a departure from traditional cruisers, targeting riders who valued both power and distinctive aesthetics. This model is part of the VRSC family, characterized by its long wheelbase, raked-out front end, and a powerful 1130 cc engine producing approximately 120 horsepower. This comprehensive factory service repair manual provides in-depth information for maintaining and repairing the 2008 VRSCD Night Rod. It details essential procedures for powertrain systems, including the Revolution engine, transmission, and belt drive, as well as chassis, suspension, and electrical systems. The manual covers scheduled maintenance, troubleshooting, component repair, and technical specifications, offering factory-level detail suitable for professional technicians and experienced enthusiasts. It serves as an indispensable resource for ensuring the optimal performance and longevity of your motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: VRSCD Night Rod Year: 2008 Codes Chassis Code: VRSC Engine Code: Revolution V-Twin 👋 Introduction Market Position Segment: Cruiser/Power Cruiser segment, known for its performance-oriented V-Rod platform. Target Audience: Riders seeking a stylish, powerful cruiser with a sportbike-inspired chassis and engine, often appealing to those who value performance and distinctive styling. Competitive Analysis Key Competitors: Similar performance cruisers from brands like Yamaha (VMAX), Honda (Fury), and potentially some European manufacturers depending on specific performance metrics and styling. Key Features Styling: Aggressive, 'muscle bike' aesthetic with a long wheelbase, raked-out front end, and a low-slung profile. Performance Orientation: Diverges from traditional Harley-Davidson cruisers with its liquid-cooled, DOHC engine and sportbike-derived chassis components. Powertrain Development: Engine developed in collaboration with Porsche Engineering. 📋 Manual Details Coverage Areas Primary Coverage: Harley-Davidson VRSCD Night Rod 2008 Related Models Covered: While focused on VRSCD, likely includes diagnostic and repair procedures applicable to other VRSC models of similar vintage, such as V-Rod Muscle, Night Rod Special, etc., due to shared platform components. Page Count Estimated Pages: Hundreds (as per description) Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Revolution V-Twin), Fuel System, Ignition System, Exhaust System, Transmission (5-speed, Helical Gear), Clutch, Drivetrain (Belt Drive). Chassis And Suspension: Frame, Front Suspension (Inverted Forks), Rear Suspension (Dual Shocks), Wheels, Tires, Brakes (Front and Rear Disc), Steering. Electrical And Electronics: Wiring Diagrams, Lighting System, Instrumentation, Battery, Charging System, Ignition System, Fuel Injection System (EFI), Sensors, ECU, Security System. Bodywork And Accessories: Body Panels, Fenders, Seat, Fuel Tank, Handlebars, Mirrors, Fairing (if applicable), Luggage Rack (if applicable). Procedures Included Maintenance: Scheduled Maintenance (oil changes, filter replacements, spark plugs, chain adjustment/inspection), Lubrication, Inspection Procedures. Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting Guides, Electrical Troubleshooting. Repair And Rebuild: Engine Overhaul, Transmission Reassembly, Suspension Component Replacement, Brake System Servicing, Electrical Component Repair, Body Panel Repair/Replacement. Technical Data And Specs: Torque Specifications, Clearances, Fluid Capacities, Electrical Schematics, Component Identification. Technical Depth Depth: Comprehensive factory-level detail covering routine maintenance, complex diagnostics, component overhaul, and complete system repairs. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if properly generated from original factory documents. Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Content accuracy is paramount. Binding Type Recommended Binding: Comb binding or spiral binding for ease of use while working on the motorcycle. Paper Type Recommended Paper: Standard printer paper (8.5"x11" or A4) for home printing. Durable paper stock is recommended for frequent workshop use. ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 60-degree V-twin, Revolution engine Displacement: 1130 cc (69 cubic inches) Bore X Stroke: 3.50 in x 3.62 in (89 mm x 92 mm) Valvetrain: DOHC, 4 valves per cylinder Compression Ratio: 11.3:1 Performance Horsepower: Approx. 120 hp @ 7500 rpm (stock) Torque: Approx. 97 lb-ft @ 6000 rpm (stock) Fuel System Induction: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON)/2 recommended Cooling System Type: Liquid-cooled Coolant Type: Harley-Davidson Extended Life Coolant or equivalent (e.g., BASF Glysantin G48 or similar ethylene glycol-based coolant). 🔧 Transmission Standard Type: 5-speed, constant mesh, helical gears Gear Ratios: Gear ratios typically include: 1st: 2.250, 2nd: 1.571, 3rd: 1.214, 4th: 1.000, 5th: 0.847 (specifics may vary slightly by internal documentation). Clutch: Hydraulically actuated, wet multi-plate Features Drivetrain: Final drive: Belt, 32mm wide, 140-tooth, 1.125" pitch. Transmission Oil: Harley-Davidson Syn3 or equivalent SAE 20W-50 Synthetic Motor Oil (or specified transmission oil). 📐 Dimensions Exterior Length: Approx. 93.3 in (2370 mm) Wheelbase: Approx. 67.2 in (1707 mm) Ground Clearance: Approx. 4.7 in (119 mm) Rake: 34 degrees Trail: 5.1 in (130 mm) Weights Dry Weight: Approx. 580 lbs (263 kg) Gross Vehicle Weight Rating: Approx. 1000 lbs (454...
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Harley Davidson VRSCD Night Rod 2008 Service Repair ManualHarley Davidson VRSCD Night Rod 2008 Service Repair ManualHarley Davidson VRSCD Night Rod 2008 Service Repair ManualHarley Davidson VRSCD Night Rod 2008 Service Repair Manual
This manual covers the 2008 VRSCD Night Rod, a distinctive cruiser known for its aggressive styling and performance-oriented Revolution V-Twin engine, developed in collaboration with Porsche Engineering. With its liquid-cooled, DOHC powertrain and sportbike-inspired chassis, the VRSCD offered a departure from traditional cruisers, targeting riders who valued both power and distinctive aesthetics. This model is part of the VRSC family, characterized by its long wheelbase, raked-out front end, and a powerful 1130 cc engine producing approximately 120 horsepower. This comprehensive factory service repair manual provides in-depth information for maintaining and repairing the 2008 VRSCD Night Rod. It details essential procedures for powertrain systems, including the Revolution engine, transmission, and belt drive, as well as chassis, suspension, and electrical systems. The manual covers scheduled maintenance, troubleshooting, component repair, and technical specifications, offering factory-level detail suitable for professional technicians and experienced enthusiasts. It serves as an indispensable resource for ensuring the optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
VRSCD Night Rod
Year:
2008
Codes
Chassis Code:
VRSC
Engine Code:
Revolution V-Twin
👋 Introduction
Market Position
Segment:
Cruiser/Power Cruiser segment, known for its performance-oriented V-Rod platform.
Target Audience:
Riders seeking a stylish, powerful cruiser with a sportbike-inspired chassis and engine, often appealing to those who value performance and distinctive styling.
Competitive Analysis
Key Competitors:
Similar performance cruisers from brands like Yamaha (VMAX), Honda (Fury), and potentially some European manufacturers depending on specific performance metrics and styling.
Key Features
Styling:
Aggressive, 'muscle bike' aesthetic with a long wheelbase, raked-out front end, and a low-slung profile.
Performance Orientation:
Diverges from traditional Harley-Davidson cruisers with its liquid-cooled, DOHC engine and sportbike-derived chassis components.
Powertrain Development:
Engine developed in collaboration with Porsche Engineering.
📋 Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson VRSCD Night Rod 2008
Related Models Covered:
While focused on VRSCD, likely includes diagnostic and repair procedures applicable to other VRSC models of similar vintage, such as V-Rod Muscle, Night Rod Special, etc., due to shared platform components.
Page Count
Estimated Pages:
Hundreds (as per description)
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Revolution V-Twin), Fuel System, Ignition System, Exhaust System, Transmission (5-speed, Helical Gear), Clutch, Drivetrain (Belt Drive).
Chassis And Suspension:
Frame, Front Suspension (Inverted Forks), Rear Suspension (Dual Shocks), Wheels, Tires, Brakes (Front and Rear Disc), Steering.
Electrical And Electronics:
Wiring Diagrams, Lighting System, Instrumentation, Battery, Charging System, Ignition System, Fuel Injection System (EFI), Sensors, ECU, Security System.
Bodywork And Accessories:
Body Panels, Fenders, Seat, Fuel Tank, Handlebars, Mirrors, Fairing (if applicable), Luggage Rack (if applicable).
Procedures Included
Maintenance:
Scheduled Maintenance (oil changes, filter replacements, spark plugs, chain adjustment/inspection), Lubrication, Inspection Procedures.
Troubleshooting:
Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting Guides, Electrical Troubleshooting.
Repair And Rebuild:
Engine Overhaul, Transmission Reassembly, Suspension Component Replacement, Brake System Servicing, Electrical Component Repair, Body Panel Repair/Replacement.
Technical Data And Specs:
Torque Specifications, Clearances, Fluid Capacities, Electrical Schematics, Component Identification.
Technical Depth
Depth:
Comprehensive factory-level detail covering routine maintenance, complex diagnostics, component overhaul, and complete system repairs. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if properly generated from original factory documents.
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual. Content accuracy is paramount.
Binding Type
Recommended Binding:
Comb binding or spiral binding for ease of use while working on the motorcycle.
Paper Type
Recommended Paper:
Standard printer paper (8.5"x11" or A4) for home printing. Durable paper stock is recommended for frequent workshop use.
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 60-degree V-twin, Revolution engine
Displacement:
1130 cc (69 cubic inches)
Bore X Stroke:
3.50 in x 3.62 in (89 mm x 92 mm)
Valvetrain:
DOHC, 4 valves per cylinder
Compression Ratio:
11.3:1
Performance
Horsepower:
Approx. 120 hp @ 7500 rpm (stock)
Torque:
Approx. 97 lb-ft @ 6000 rpm (stock)
Fuel System
Induction:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2 recommended
Cooling System
Type:
Liquid-cooled
Coolant Type:
Harley-Davidson Extended Life Coolant or equivalent (e.g., BASF Glysantin G48 or similar ethylene glycol-based coolant).
🔧 Transmission
Standard
Type:
5-speed, constant mesh, helical gears
Gear Ratios:
Gear ratios typically include: 1st: 2.250, 2nd: 1.571, 3rd: 1.214, 4th: 1.000, 5th: 0.847 (specifics may vary slightly by internal documentation).
Clutch:
Hydraulically actuated, wet multi-plate
Features
Drivetrain:
Final drive: Belt, 32mm wide, 140-tooth, 1.125" pitch.
Transmission Oil:
Harley-Davidson Syn3 or equivalent SAE 20W-50 Synthetic Motor Oil (or specified transmission oil).
📐 Dimensions
Exterior
Length:
Approx. 93.3 in (2370 mm)
Wheelbase:
Approx. 67.2 in (1707 mm)
Ground Clearance:
Approx. 4.7 in (119 mm)
Rake:
34 degrees
Trail:
5.1 in (130 mm)
Weights
Dry Weight:
Approx. 580 lbs (263 kg)
Gross Vehicle Weight Rating:
Approx. 1000 lbs (454 kg)
Fuel Capacity
Tank Capacity:
5.0 gal (18.9 L)
Wheels And Tires
Front Tire:
120/70ZR-18 (Dunlop D408F or equivalent)
Rear Tire:
180/55ZR18 (Dunlop D407 or equivalent)
Wheel Type:
Cast aluminum
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles are not subject to typical automotive crash testing standards. Safety relies on rider skill and adherence to road laws. Manual provides information for maintaining safety-critical systems.
Active Features
Braking System:
Hydraulic disc brakes front and rear with dual piston calipers. ABS was often an optional feature for this model year and should be verified.
Lighting:
Halogen headlight, LED tail light, amber turn signals.
Passive Features
Frame Construction:
Steel frame with aluminum swingarm, designed for stability and handling.
Security:
Factory equipped with a security system (alarms, immobilizer) dependent on fob presence.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated digital tachometer and gear indicator, LCD odometer, trip meter, clock, and diagnostic indicators.
Audio System:
Typically not equipped with an integrated audio system on the VRSCD model, focusing on the riding experience.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was often an optional feature, requiring specific checking of the VIN or original specifications for a particular motorcycle.
Connectivity
Diagnostic Ports:
Diagnostic connectors are present, allowing for interface with Harley-Davidson diagnostic tools (e.g., Digital Technician) for advanced troubleshooting and system updates.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1,600 km) or 6 months, whichever comes first. Includes oil change, filter replacement, and inspection of critical components.
Subsequent Service:
Generally every 5,000 miles (8,000 km) or 12 months for standard service, with more detailed inspections at higher mileage intervals (e.g., 10,000, 20,000 miles).
Fluid Specifications
Engine Oil:
Harley-Davidson Syn3 (SAE 20W-50 Synthetic) or equivalent meeting Harley-Davidson P/N 62600030.
Transmission Oil:
Harley-Davidson Syn3 or equivalent SAE 20W-50 Synthetic Motor Oil.
Primary Chain Case Oil:
Harley-Davidson Primary Fluid or equivalent SAE 75W-90 Synthetic Gear Lubricant.
Brake Fluid:
DOT 4 or DOT 5.1 (check specific recommendation in manual for ABS models). Harley-Davidson P/N 99891-99 (DOT 4) or 99892-99 (DOT 5.1).
Coolant:
Harley-Davidson Extended Life Coolant (P/N 63797-29) or equivalent ethylene glycol-based coolant with corrosion inhibitors (e.g., BASF Glysantin G48 or similar pre-mixed 50/50).
Engine Oil Capacity:
Approx. 4.0 US quarts (3.8 L) with filter change.
Transmission Oil Capacity:
Approx. 0.9 US quarts (0.85 L).
Primary Chain Case Oil Capacity:
Approx. 1.0 US quarts (0.95 L).
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, belt drive (tension and alignment).
Potential Electrical Issues:
Wiring harness integrity, sensor reliability, starter solenoid issues can occur on older models. Manual is crucial for diagnosis.
Engine Considerations:
The Revolution engine is robust, but proper cooling system maintenance is vital. Overheating can lead to serious damage.
Part Numbers
Oil Filter:
Harley-Davidson P/N 63796-77B (or updated equivalent for this model).
Spark Plugs:
Typically Harley-Davidson P/N 32310-07 (NGK DCPR8E or equivalent).
📚 Vehicle History
Brand Heritage
Foundation:
Harley-Davidson Motor Company, founded in 1903, is an iconic American motorcycle manufacturer.
Philosophy:
Traditionally known for V-twin cruisers, touring bikes, and a strong emphasis on rider lifestyle and community.
Model Evolution
V Rod Platform Introduction:
The V-Rod platform was introduced in 2002, representing a significant departure for Harley-Davidson with its liquid-cooled, overhead cam engine and performance focus, a result of collaboration with Porsche.
Vrsd Introduction:
The VRSCD Night Rod, with its more stripped-down, custom styling, was introduced as part of the VRSC (V-Twin Racing Street Custom) family, emphasizing a sportier, more aggressive look.
Production
Manufacturing Location:
United States (typically Harley-Davidson's Kansas City or York manufacturing facilities).
Production Years:
The VRSCD model was produced for a limited run, with the 2008 model being a significant iteration before subsequent model updates or replacements in the VRSC line.
🏆 Awards & Recognition
Recognitions
Industry Perception:
The VRSC platform, including models like the Night Rod, was well-received for its performance and modern styling, often praised by motorcycle journalists for its handling and acceleration capabilities, differentiating it within the Harley-Davidson lineup.
Awards Received:
While specific awards for the 2008 VRSCD Night Rod may not be widely publicized, the V-Rod family as a whole has been recognized for its engineering and design innovations since its inception.
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