🏷️ Basic Information Identification Make: Hino Model: FA, FB, FD, FE, FF, SG Truck Applicable Years: 2002, 2003, 2004, 2005, 2006, 2007 Codes Manual Type Code: WSM (Workshop Service Manual) 👋 Introduction Market Position Segment: Light to Medium Duty Commercial Trucks Target Audience: Fleet owners, independent repair shops, owner-operators, Hino dealerships Competitive Analysis Competitors: Isuzu NPR/NQR, Mitsubishi Fuso Canter, Chevrolet Kodiak/GMC TopKick (older models), Ford E-Series Chassis (cutaway/stripped chassis variants) Key Features Reliability: Hino trucks are generally known for their robust construction and dependable powertrain, suitable for commercial applications. Versatility: The FA, FB, FD, FE, FF, and SG series offered various chassis configurations and GVWRs to accommodate a wide range of vocational bodies (e.g., box trucks, stake beds, utility trucks, tow trucks). Efficiency: Focus on fuel efficiency for commercial operations. 📋 Manual Details Coverage Areas Covered Models: Hino FA, FB, FD, FE, FF, SG Truck Series Covered Years: 2002-2007 Page Count Estimated Page Count: Extensive (typically over 1000 pages for a complete workshop manual) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (J05D, J08C, J08E series), Clutch, Manual Transmission (ML03A, ML06A series), Automatic Transmission (less common in these models but manual covers if applicable), Drive Axle, Differential, Propshaft Chassis: Frame and Spring Suspension, Steering System, Braking System (Air Brake System, Parking Brake), Wheels and Tires Electrical System: Engine Control System (ECU), EFI, Ignition System, Charging System (Alternator), Starting System (Starter Motor), Lighting System, Instrumentation, Wiper and Washer System, Horn, Fuses and Relays, Wiring Diagrams Body And Interior: Cab Exterior Components, Doors, Windows, Seats, Interior Trim, HVAC System (Heating, Ventilation, Air Conditioning) Procedures Included General Maintenance: Oil changes, filter replacements, lubrication, fluid checks and top-offs, battery maintenance, tire pressure and rotation Engine Repair: Engine disassembly and reassembly, cylinder head service, piston and connecting rod service, crankshaft and bearing service, valve train service, timing system, oil pump service, cooling system repair Transmission Repair: Transmission removal and installation, clutch inspection and replacement, transmission internal component service and repair, shift mechanism adjustment Brake System Repair: Air brake system component testing and repair (compressor, valves, actuators), brake lining and drum/rotor replacement, brake fluid flushing and bleeding (if applicable), parking brake system service Electrical Troubleshooting: Diagnostic procedures for starting and charging systems, lighting faults, sensor diagnostics, ECU troubleshooting, use of diagnostic tools, interpretation of wiring diagrams Suspension And Steering Repair: Leaf spring inspection and replacement, shock absorber service, steering gear inspection and repair, alignment procedures HVAC Service: Refrigerant system diagnostics and service, blower motor replacement, heater core service, air conditioning component repair Technical Depth Depth: Comprehensive: Covers routine maintenance, detailed diagnostics, component-level repair, and complete overhaul procedures. Diagnostic Information: Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, and step-by-step diagnostic procedures. Torque Specifications: Detailed torque values for all critical fasteners across various systems. Special Tools: Lists required special tools and their corresponding Hino part numbers for specialized repair tasks. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, color-coded for clarity. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Quality: High-resolution for clear viewing of diagrams, schematics, and text. Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: J05D (5.0L), J08C (7.7L), J08E (7.7L) Engine Type: Inline 4-cylinder or 6-cylinder Diesel, Turbocharged, Intercooled Performance Horsepower Range: Approx. 150 HP - 225 HP (depending on model and engine variant) Torque Range: Approx. 300 lb-ft - 500 lb-ft (depending on model and engine variant) Fuel System Fuel Injection: Common Rail Direct Injection (CRDI) Emission Controls: EGR (Exhaust Gas Recirculation), DPF (Diesel Particulate Filter) may be present on later models within this range depending on market regulations. Engine Maintenance Oil Capacity Approx: 12-18 Liters (3.2 - 4.8 US Gallons) - Varies by engine Oil Type Specification: API CJ-4 or CK-4 (or equivalent diesel engine oil, viscosity grade typically 10W-30 or 15W-40 depending on climate). Coolant Type: Hino Super Long Life Coolant (SLLC) or equivalent ELC (Ethylene Glycol based). 🔧 Transmission Standard Type: 5-speed or 6-speed Manual Transmission Transmission Model Examples: Hino ML03A, ML06A series Optional Type: While less common in this era for light-duty, some models might have had Allison automatic transmission options. Manuals typically cover standard fitments. Features Clutch Type: Hydraulically actuated, single dry plate Transmission Fluid Spec: API GL-4 or GL-5 gear oil (e.g., SAE 75W-90 or 80W-90) - consult manual for precise specification. 📐 Dimensions Exterior Wheelbase Range: Varies significantly by model (e.g., 109.4 in to 173.2 in / 2780 mm to 4400 mm for FE/FF/SG series). Cab Configurations: Typically Standard Cab (2-door) and Crew Cab (4-door) options available. Weights Gvwr Range: Class 3-5 GVWR: 12,500 lbs to 33,000 lbs (5,670 kg to 14,969 kg) depending on FA/FB/FD/FE/FF/SG designation...