The Zafira, produced between 1999 and 2005, is a versatile compact MPV renowned for its practical design and flexible seating arrangements, accommodating up to seven passengers. Based on the Astra G platform and originating from Australia, this vehicle was engineered to meet the needs of families and individuals requiring adaptable space for both passengers and cargo. Its innovative Flex7 seating system, a key feature, allows for effortless conversion between passenger and cargo configurations, maximizing utility. The Zafira offered a range of typically 1.8L and 2.2L gasoline engines, alongside 2.0L diesel options, providing a balance of performance and efficiency for everyday driving. This comprehensive factory service and repair workshop manual provides detailed information for the Zafira models from 1999 to 2005. It covers all essential systems, including the engine, transmission, electrical systems, chassis, brakes, and bodywork, offering step-by-step instructions for maintenance, repair, and troubleshooting. The manual is designed to assist owners, mechanics, and technicians in understanding and maintaining the vehicle's integrity and performance. With its factory-level detail, easy-to-read text, and high-quality diagrams and exploded pictures, this resource ensures accurate diagnostics and effective repair procedures, supporting the longevity and optimal functioning of your Zafira. 🏷️ Basic Information Identification Make: Holden Model: Zafira Years Covered: 1999-2005 Country Of Origin: Australia (rebadged Opel/Vauxhall) 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Seven-seater family car Competitive Analysis Key Competitors: Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV, Citroën Picasso Key Features Practicality: Versatile seating arrangement (up to 7 seats), modular interior for cargo flexibility Target Audience: Families, individuals requiring flexible cargo and passenger space 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service and Repair Workshop Manual Format: PDF Download Language: English Document Type: Workshop Manual / Service Manual / Repair Manual 📖 Manual Coverage Systems Covered Engine: Engine Removal/Installation, Crankcase/Piston/Cylinder, Cylinder Head/Valves, Engine Lubrication and Cooling, Engine Fuel System, Fuel Injection System, Engine Combustion System Transmission: Gearbox & Clutch, Transmission System, Crankshaft/Transmission/Balancer Electrical: Electrical System, Battery/Charging System, Alternator/Starter Clutch, Ignition System, Lights/Meters/Switches, Wiring Diagrams Chassis: Chassis, Frame/Body Panels/Exhaust System, Suspension, Front Wheel and Steering System, Rear Wheel System, Wheels & Tyres Brakes: Braking System Bodywork: Frame/Body Panels/Exhaust System, Body & Fixtures, Fenders and Exhaust Pipe Procedures Included Maintenance: Periodic checks & Adjustments, Maintenance Repair: Complete disassembly of the machine, step-by-step instructions for all covered systems Diagnostics: Troubleshooting Installation: Installation requirements for the manual software Technical Depth Depth Level: Comprehensive factory-level detail, suitable for DIY enthusiasts and experienced mechanics Instruction Style: Easy-to-read text sections with top quality diagrams and instructions, highly detailed exploded pictures and diagrams 📊 Manual Specifications File Format Software Requirements: Windows 2000 Pro SP3/SP4 (32-bit), Pentium 166 MHz, 48MB RAM, 3GB HDD; Windows XP Pro SP2 (32-bit), Pentium II 300 MHz, 64MB RAM, 3GB HDD. Not compatible with 64-bit operating systems. Installation Process: Extract to ISO, burn to DVD (Image Mode) or mount to virtual drive, run AUTORUN.EXE. Choose STANDALONE installation. User Name: TIS, Password: (Blank). Digital Features: Searchable text, interactive diagrams (implied by 'top quality diagrams') Print Quality Diagram Quality: Top quality diagrams and highly detailed exploded pictures Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: Typically 1.8L and 2.2L Opel/Vauxhall Ecotec gasoline engines, and 2.0L diesel engines. Specific engine codes are not detailed in the product info, but the manual covers various configurations. Performance Horsepower Range: Approximately 115 hp to 147 hp (gasoline), 100 hp to 125 hp (diesel) depending on engine variant. Torque Range: Approximately 170 Nm to 200 Nm (gasoline), 230 Nm to 270 Nm (diesel) depending on engine variant. Fuel System Fuel Delivery: Multi-point fuel injection (gasoline), Direct injection (diesel) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission: Optional 4-speed Automatic Transmission Features Clutch Type: Hydraulic clutch actuation 📐 Dimensions Exterior Length: Approx. 4,580 mm Width: Approx. 1,770 mm Height: Approx. 1,630 mm Interior Seating Capacity: 5 or 7 seats Cargo Cargo Volume Seats Up: Approx. 150-200 liters (with 7 seats deployed) Cargo Volume Seats Folded: Approx. 440-530 liters (with 3rd row folded), up to 1,700+ liters (with all rear seats folded) Weights Curb Weight: Approx. 1,500 - 1,650 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for the European Zafira A model, which the Holden Zafira is based on) Active Features Braking System: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) Passive Features Airbags: Front airbags for driver and passenger, optional side airbags Seat Belts: Pretensioner seatbelts with load limiters for front seats, ISOFIX child seat anchorage points 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with standard speaker configuration. Higher trims may include upgraded sound systems. Driver Assistance Cruise Control: Optional cruise control available on many models. Connectivity Connectivity Options: Basic connectivity, typically through audio system inputs (e.g., auxiliary input on later models)....