The Husqvarna CR 65, produced from 2012 to 2015, is a performance-oriented, lightweight, and agile off-road motorcycle designed for junior motocross and off-road competition. Built with a legacy of racing heritage, this 65cc liquid-cooled, 2-stroke single-cylinder machine is engineered for young riders seeking a competitive edge. Likely sharing development with the KTM 65 SX platform, the CR 65 is characterized by its robust construction and focus on delivering optimal performance and handling in demanding racing environments. This comprehensive workshop service manual provides detailed instructions for the maintenance, troubleshooting, and repair of your Husqvarna CR 65. Covering all essential systems including the engine, transmission, fuel, ignition, lubrication, exhaust, electrical, bodywork, suspension, brakes, and wheels, this manual empowers both owners and professional technicians. It offers step-by-step guidance for routine maintenance, tune-ups, component removal and installation, diagnostics, and complete rebuilds, ensuring the longevity and peak performance of your off-road motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: CR 65 Year: 2012-2015 Codes Vehicle Platform: Likely derived from KTM 65 SX platform due to historical brand alliances and shared components in this class. 👋 Introduction Market Position Target Audience: Enthusiast riders, amateur racers, and professional mechanics working on Husqvarna CR 65 off-road motorcycles. Competitive Analysis Market Segment: Entry-level competitive motocross and off-road motorcycles for young riders. Key Features Manual Value Proposition: Empowers owners and technicians to perform all necessary maintenance and repairs, saving time and money compared to dealership service, while ensuring proper operation and longevity. Vehicle Appeal: Represents a performance-oriented, lightweight, and agile off-road machine designed for competitive use by young riders. 📋 Manual Details Coverage Areas Applicability: Husqvarna CR 65 models from model years 2012, 2013, 2014, and 2015. Repair Scope: Encompasses routine maintenance, troubleshooting, and comprehensive repair or overhaul of all major vehicle systems. Page Count Estimated Page Count: Estimated 300-500 pages (typical for a comprehensive workshop manual of this class, exact count not provided). Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, assembly, repair, tuning, and diagnostics. Transmission: Complete transmission overhaul, clutch operation, and gear selection mechanisms. Fuel System: Carburetor (likely Keihin PWK or similar) disassembly, cleaning, tuning, and troubleshooting; fuel tank, lines, and filter maintenance. Ignition System: CDI ignition system, spark plug specifications, timing, and troubleshooting. Lubrication System: Premix ratio specifications, gearbox oil type and capacity, and lubrication points. Exhaust System: Exhaust pipe and silencer maintenance and potential performance tuning aspects. Electrical System: Basic electrical circuits, lighting (if applicable), wiring diagrams, and troubleshooting. Bodywork: Plastic body panel removal and installation, seat, handlebars, and footpegs. Suspension: Front fork (likely WP USD) and rear shock absorber (likely WP) maintenance, adjustments, and rebuild procedures (though specific fork/shock model might vary). Brakes: Hydraulic brake system (front and rear disc brakes), caliper maintenance, bleeding procedures, and pad replacement. Wheels And Tires: Wheel bearing maintenance, spoke tensioning, tire selection, and fitting. Procedures Included Maintenance: Routine maintenance tasks, pre-ride checks, post-ride cleaning, and periodic servicing. Tune Ups: Comprehensive engine tuning, carburetor adjustments, and ignition timing checks. Removal And Installation: Step-by-step instructions for removing and reinstalling all major components and sub-assemblies. Assembly And Disassembly: Detailed breakdown and reassembly of engine, transmission, and chassis components. Diagnostics: Troubleshooting guides for common issues related to engine performance, starting, and electrical systems. Rebuilds: In-depth procedures for engine and transmission rebuilds, including piston, ring, and crankshaft replacement. Special Tools: References and potentially illustrates special tools required for specific adjustments or repairs, often with Husqvarna part numbers. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance and tune-ups to complete engine and transmission overhauls, assuming general automotive knowledge. Proprietary Components: Includes instructions for proprietary components and references manufacturer instructions where applicable, ensuring comprehensive repair guidance. 📊 Manual Specifications File Format Format: PDF Delivery Method: Fast and Free Electronic Delivery via Email Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 2-stroke single-cylinder. Displacement: 65cc Bore X Stroke: Not specified, but typical for this class is around 43mm x 43mm. Power Output: Typically in the range of 15-18 HP, though exact figures vary by year and tuning. Torque: Not specified, but proportional to horsepower for a 2-stroke. Engine Construction: Lightweight and performance-oriented two-stroke construction optimized for motocross. Fuel System Carburetor: Likely Keihin PWK 28mm or similar. Fuel Type: Unleaded gasoline mixed with 2-stroke oil (premix). Lubrication System Premix Ratio: Typically 40:1 or 50:1, depending on oil quality and riding conditions. Manual will specify. Cooling System Type: Liquid-cooled Starter System Type: Kickstarter 🔧 Transmission Standard Type: 6-speed manual transmission. Optional Options: N/A Features Clutch: Hydraulic clutch actuation. Gearbox Oil: Specific gearbox oil type and viscosity will be detailed in the manual (e.g., SAE 10W/40 or 75W/80). 📐 Dimensions Exterior Wheelbase: Approximately 1135mm (44.7...