Husqvarna SMR449 SMR511 2011 Factory Service Repair Manual
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This factory service repair manual provides comprehensive information for the 2011 SMR449 and SMR511 models. These performance-oriented supermoto motorcycles are designed for agile handling and powerful acceleration, drawing on a rich heritage in off-road and competition riding. Featuring a single-cylinder, liquid-cooled DOHC engine, high-quality adjustable suspension, and potent braking systems, these models cater to enthusiasts and competitive riders seeking a dynamic street-legal dirt bike experience. The engineering quality and reliability inherent in the brand are evident in the robust construction and performance focus of the SMR line. This manual serves as an essential resource for maintaining and repairing your SMR449 or SMR511. It covers a wide range of topics, including complete engine overhaul, fuel and ignition system diagnostics, cooling system maintenance, transmission and clutch service, and detailed procedures for front and rear suspension, brakes, and the electrical system. Additionally, it provides guidance on chassis and bodywork, wheel and tire service, preventative maintenance schedules, torque specifications, and troubleshooting common issues. This manual is intended for professional motorcycle technicians and advanced DIY mechanics, offering the in-depth knowledge required for all aspects of vehicle upkeep. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR449 / SMR511 Year: 2011 Product Type: Factory Service Repair Manual Codes Chassis Codes: Refer to specific model sub-sections within manual Engine Codes: Refer to specific model sub-sections within manual 👋 Introduction Market Position Category: Supermoto / Competition Motorcycles Target Demographic: Enthusiasts and competitive riders seeking performance-oriented street-legal dirt bikes. Competitive Analysis Competitors: KTM EXC/SMC series, Yamaha WR series, Beta RR series, Aprilia SXV series. Key Features Performance Focus: Built for agile handling, powerful acceleration, and track-day performance. Engine Architecture: Single-cylinder, liquid-cooled, DOHC (Design varies slightly between 449 and 511). Suspension Type: High-quality adjustable upside-down front forks and monoshock rear suspension. Braking System: Performance-oriented braking components, often Brembo or similar. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair information for Husqvarna SMR449 and SMR511 2011 models. Page Count Page Count: Hundreds of pages (specific count not provided in product description, but indicative of comprehensive coverage) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (Assumed, standard for factory manuals of this nature) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures for both SMR449 and SMR511 variants. Fuel System: Fuel injection system diagnosis and repair, fuel pump, injectors, throttle body, sensors, and fuel tank maintenance. Ignition System: Ignition coil, spark plug, ECU mapping, and related sensor troubleshooting. Cooling System: Radiator, fan, hoses, water pump, and coolant specifications and maintenance. Transmission Clutch: Clutch system inspection, adjustment, and replacement; transmission disassembly, gear inspection, and lubrication. Suspension Front: Front fork disassembly, service, seal replacement, oil levels, damping adjustments, and spring rates. Suspension Rear: Rear shock absorber service, linkage maintenance, bearing inspection, and rebound/compression adjustments. Brakes Front: Brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding, and master cylinder overhaul. Brakes Rear: Rear brake caliper service, pad replacement, rotor inspection, and hydraulic system bleeding. Electrical System: Wiring diagrams, component testing, stator, regulator/rectifier, battery, starter motor, lighting, and ECU diagnosis. Chassis Frame: Frame inspection, steering head bearing service, and general chassis component maintenance. Bodywork Panels: Fairing, seat, fuel tank, and fender removal, installation, and repair. Wheels Tires: Wheel bearing service, rim inspection, tire mounting/dismounting, and spoke tensioning. Procedures Included Preventative Maintenance: Detailed schedules for oil changes, filter replacements, chain adjustment, and general inspections. Troubleshooting Diagnostics: Systematic diagnostic procedures for common and uncommon problems, including fault codes where applicable. Component Replacement: Step-by-step instructions for replacing all major and minor components of the motorcycle. Torque Specifications: Precise torque values for all fasteners and critical components to ensure proper assembly and safety. Timing Adjustments: Valve clearance adjustment procedures, timing chain inspection, and ignition timing checks (if applicable). Electrical Troubleshooting: Detailed guidance on diagnosing electrical faults using multimeters and electrical schematics. Suspension Tuning: Guidance on adjusting suspension settings for various riding conditions and rider preferences. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Target Audience: Professional motorcycle technicians and advanced DIY mechanics. Special Tools: Lists of required special tools for specific procedures. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely searchable (standard for good quality PDFs), allowing for quick information retrieval. Print Quality Print Quality: High-resolution graphics and text for clear printing. Binding Type Binding Type: N/A (Digital PDF download, user prints and binds) Paper Type Paper Type: N/A (Digital PDF download, user prints on desired paper) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, 4-stroke, Liquid-cooled, DOHC Smr449 Displacement: Approximately 449cc (Specific bore/stroke to be detailed in manual) Smr511 Displacement: Approximately 510cc (Specific bore/stroke to be detailed in manual) Bore X Stroke: Varies between SMR449 and SMR511; detailed in manual. Performance Horsepower: Estimated 50-60 HP range, depending on model and tuning; exact figures in...
This factory service repair manual provides comprehensive information for the 2011 SMR449 and SMR511 models. These performance-oriented supermoto motorcycles are designed for agile handling and powerful acceleration, drawing on a rich heritage in off-road and competition riding. Featuring a single-cylinder, liquid-cooled DOHC engine, high-quality adjustable suspension, and potent braking systems, these models cater to enthusiasts and competitive riders seeking a dynamic street-legal dirt bike experience. The engineering quality and reliability inherent in the brand are evident in the robust construction and performance focus of the SMR line.
This manual serves as an essential resource for maintaining and repairing your SMR449 or SMR511. It covers a wide range of topics, including complete engine overhaul, fuel and ignition system diagnostics, cooling system maintenance, transmission and clutch service, and detailed procedures for front and rear suspension, brakes, and the electrical system. Additionally, it provides guidance on chassis and bodywork, wheel and tire service, preventative maintenance schedules, torque specifications, and troubleshooting common issues. This manual is intended for professional motorcycle technicians and advanced DIY mechanics, offering the in-depth knowledge required for all aspects of vehicle upkeep.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR449 / SMR511
Year:
2011
Product Type:
Factory Service Repair Manual
Codes
Chassis Codes:
Refer to specific model sub-sections within manual
Engine Codes:
Refer to specific model sub-sections within manual
👋 Introduction
Market Position
Category:
Supermoto / Competition Motorcycles
Target Demographic:
Enthusiasts and competitive riders seeking performance-oriented street-legal dirt bikes.
Digital LCD instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and warning lights.
Driver Assistance
ABS:
ABS was not a standard feature on these models, but may have been an optional fitment in certain markets or a later addition. Consult manual for specific model variations.
Connectivity
Connectivity Features:
None typically for this era of performance motorcycle.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 3,000-5,000 km or annually. Frequent use may require more frequent changes.
Air Filter Cleaning:
Refer to manual; recommended every 1,000-2,000 km, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual; typically every 5,000-10,000 km.
Chain Lubrication Adjustment:
Recommended every 500-1000 km and after washing or riding in wet conditions.
Fluid Specifications
Engine Oil:
SAE 10W-50 or 15W-50, API SG/SH/SJ or higher, JASO MA certified motorcycle oil.
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motorex M3.0 or equivalent).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Fork Oil:
Refer to manual for viscosity (e.g., SAE 5W or 7.5W) and level.
Known Issues
Clutch Slippage:
Can occur with aggressive riding or if oil specifications are incorrect; clutch plates may need replacement.
Suspension Leaks:
Fork seals and rear shock seals can wear over time, leading to leaks. Regular maintenance is key.
Electrical Gremlins:
Wiring harness integrity and connections should be checked regularly, especially after off-road use.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna is one of the oldest motorcycle manufacturers in the world, with a strong heritage in off-road and competition motorcycles.
Model Evolution
Supermoto Lineage:
The SMR line builds upon Husqvarna's extensive experience in motocross and enduro racing, adapting it for street use and supermoto competition.
2011 Update:
The 2011 models represented a refinement of the platform, often incorporating updated engine management, suspension components, and styling.
Production
Manufacturing Location:
Italy (Historically, under various ownerships).
🏆 Awards & Recognition
Recognitions
Awards Achieved:
While specific awards for the 2011 SMR449/511 might not be widely publicized, Husqvarna models of this era generally received praise for their performance, handling, and off-road prowess in their respective categories.
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