Husqvarna SMR449 SMR511 2011 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: SMR449 / SMR511 Year: 2011 Product Type: Workshop Repair Service Manual Format: PDF Download 👋 Introduction Market Position Segment: Supermoto / Dual-Sport Motorcycle Target Audience: Enthusiasts, professional mechanics, and DIY owners seeking in-depth repair and maintenance knowledge Competitive Analysis Key Competitors Model Type: KTM EXC-F, Yamaha WR-F, Honda CRF-X (Supermoto conversions/variants) Key Features Unique Selling Points: Italian heritage, powerful single-cylinder engines (especially the 510cc variant), focused on performance and handling for street and light off-road use Manual Value Proposition: Essential resource for maintaining and repairing these specialized performance motorcycles, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Models Covered: SMR449, SMR511 Years Covered: 2011 Engine Variants Covered: All engine variants Trim Levels Covered: All trim levels Page Count Estimated Page Count: Varies by specific manual, typically 300-600 pages for comprehensive workshop manuals Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanicals, lubrication, cooling, fuel, ignition, emissions, starting system, charging system Transmission: Clutch, gearbox, final drive, lubrication Chassis: Frame, suspension (front and rear), steering system, wheels, tires Brakes: Brake system components, hydraulic circuits, ABS (if applicable), maintenance, bleeding procedures Electrical System: Battery, ignition, lighting, instrumentation, wiring diagrams, ECU, sensors, actuators Bodywork: Body panels, fairings, seating, fuel tank, exhaust system, body maintenance Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement Troubleshooting: Diagnostic procedures for common problems, error code interpretation, fault finding guides Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul Disassembly Assembly: Detailed instructions for dismantling and reassembling major components and sub-assemblies Technical Data And Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to major engine and chassis overhauls Diagnostics Level: Advanced diagnostic procedures and troubleshooting trees Repair Detail: Detailed component-level repair and rebuilding instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type 449: Single-cylinder, 4-stroke Displacement 449: 449.4 cc (approx.) Engine Type 511: Single-cylinder, 4-stroke Displacement 511: 503 cc (approx.) Performance Bore Stroke 449: Refer to manual for precise specifications (typical for this era: ~98mm x 59.6mm) Bore Stroke 511: Refer to manual for precise specifications (typical for this era: ~98mm x 66.1mm) Horsepower Estimate 449: Approx. 48-50 HP (factory specification) Horsepower Estimate 511: Approx. 50-52 HP (factory specification) Torque Estimate 449: Approx. 40-42 Nm (factory specification) Torque Estimate 511: Approx. 42-44 Nm (factory specification) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body Size: Refer to manual for precise specifications (typically 42-46mm for this class) Ignition System: Digital CDI with variable ignition timing Fluid Specifications Engine Oil Type: High-quality synthetic motorcycle oil meeting JASO MA/MA2 and API SG or higher specifications (e.g., 10W-40 or 15W-50 depending on climate, refer to manual for exact grade) Engine Oil Capacity 449: Approx. 1.1 - 1.3 liters (refer to manual for precise capacity with filter change) Engine Oil Capacity 511: Approx. 1.2 - 1.4 liters (refer to manual for precise capacity with filter change) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate, hydraulic actuation Gear Ratios: Detailed gear ratios provided in the manual for each gear Transmission Oil Type: Dedicated transmission oil or high-quality motorcycle engine oil meeting specific requirements (refer to manual for exact specifications) Transmission Oil Capacity: Refer to manual for precise capacity 📐 Dimensions Exterior Wheelbase: Approx. 1470-1490 mm (refer to manual for precise spec) Seat Height: Approx. 900-920 mm (refer to manual for precise spec) Weights Dry Weight: Approx. 130-135 kg (refer to manual for precise spec) Fuel Tank Capacity: Approx. 7.5 - 8.5 Liters (refer to manual for precise spec) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles typically do not receive automotive crash test ratings) Active Features Braking System: Hydraulic disc brakes (front and rear), Brembo calipers often fitted Tire Specifications: Refer to manual for specific tire sizes, e.g., Front: 120/70-17, Rear: 150/60-17 or similar Supermoto fitments Passive Features Frame Construction: Perimeter frame, often chromoly steel or aluminum 💡 Technology Features Infotainment Infotainment System: Basic digital or analog instrument cluster, no advanced infotainment features Driver Assistance ABS: May be optional or standard depending on market and specific model variant. Manual will clarify. Connectivity Connectivity Features: None beyond basic diagnostic port for ECU access 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 - 5,000 km or annually, but consult the manual for exact intervals based on usage. Air Filter Cleaning: Recommended every 1,000...
Italian heritage, powerful single-cylinder engines (especially the 510cc variant), focused on performance and handling for street and light off-road use
Manual Value Proposition:
Essential resource for maintaining and repairing these specialized performance motorcycles, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Models Covered:
SMR449, SMR511
Years Covered:
2011
Engine Variants Covered:
All engine variants
Trim Levels Covered:
All trim levels
Page Count
Estimated Page Count:
Varies by specific manual, typically 300-600 pages for comprehensive workshop manuals
Comprehensive, covering everything from basic maintenance to major engine and chassis overhauls
Diagnostics Level:
Advanced diagnostic procedures and troubleshooting trees
Repair Detail:
Detailed component-level repair and rebuilding instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 449:
Single-cylinder, 4-stroke
Displacement 449:
449.4 cc (approx.)
Engine Type 511:
Single-cylinder, 4-stroke
Displacement 511:
503 cc (approx.)
Performance
Bore Stroke 449:
Refer to manual for precise specifications (typical for this era: ~98mm x 59.6mm)
Bore Stroke 511:
Refer to manual for precise specifications (typical for this era: ~98mm x 66.1mm)
Horsepower Estimate 449:
Approx. 48-50 HP (factory specification)
Horsepower Estimate 511:
Approx. 50-52 HP (factory specification)
Torque Estimate 449:
Approx. 40-42 Nm (factory specification)
Torque Estimate 511:
Approx. 42-44 Nm (factory specification)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Refer to manual for precise specifications (typically 42-46mm for this class)
Ignition System:
Digital CDI with variable ignition timing
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil meeting JASO MA/MA2 and API SG or higher specifications (e.g., 10W-40 or 15W-50 depending on climate, refer to manual for exact grade)
Engine Oil Capacity 449:
Approx. 1.1 - 1.3 liters (refer to manual for precise capacity with filter change)
Engine Oil Capacity 511:
Approx. 1.2 - 1.4 liters (refer to manual for precise capacity with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate, hydraulic actuation
Gear Ratios:
Detailed gear ratios provided in the manual for each gear
Transmission Oil Type:
Dedicated transmission oil or high-quality motorcycle engine oil meeting specific requirements (refer to manual for exact specifications)
Transmission Oil Capacity:
Refer to manual for precise capacity
📐 Dimensions
Exterior
Wheelbase:
Approx. 1470-1490 mm (refer to manual for precise spec)
Seat Height:
Approx. 900-920 mm (refer to manual for precise spec)
Weights
Dry Weight:
Approx. 130-135 kg (refer to manual for precise spec)
Fuel Tank Capacity:
Approx. 7.5 - 8.5 Liters (refer to manual for precise spec)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically do not receive automotive crash test ratings)
Active Features
Braking System:
Hydraulic disc brakes (front and rear), Brembo calipers often fitted
Tire Specifications:
Refer to manual for specific tire sizes, e.g., Front: 120/70-17, Rear: 150/60-17 or similar Supermoto fitments
Passive Features
Frame Construction:
Perimeter frame, often chromoly steel or aluminum
💡 Technology Features
Infotainment
Infotainment System:
Basic digital or analog instrument cluster, no advanced infotainment features
Driver Assistance
ABS:
May be optional or standard depending on market and specific model variant. Manual will clarify.
Connectivity
Connectivity Features:
None beyond basic diagnostic port for ECU access
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km or annually, but consult the manual for exact intervals based on usage.
Air Filter Cleaning:
Recommended every 1,000 - 2,000 km, or more frequently in dusty conditions.
Spark Plug Replacement:
Typically every 6,000 - 10,000 km, but varies by plug type.
Valve Clearance Check:
Usually around 10,000 - 15,000 km, critical for performance and longevity.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze/coolant mixture (50/50 with distilled water) meeting specific industry standards (refer to manual).
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (refer to manual for exact specification).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, suspension seals (typical for performance motorcycles).
Potential Issues:
EFI system sensitivity, potential for stator failure (common in some European bikes of this era), occasional electrical gremlins. The manual will detail diagnostic procedures.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna motorcycles has a long and storied history dating back to 1903 in Sweden, now owned by KTM Group (at the time of this model's production).
Model Evolution
Development Basis:
The SMR models are derived from Husqvarna's off-road competition heritage (TE and TC series), adapted for street legality and supermoto performance.
Production
Manufacturing Location:
Italy (under BMW ownership prior to KTM acquisition)
🏆 Awards & Recognition
Recognitions
Brand Recognitions:
Husqvarna has a strong pedigree in off-road racing, contributing to the sporty character of the SMR models.
Ratings
Motorcycle Reviews:
Praise typically focused on handling, power delivery, and aggressive styling. Reviews often mention a firm ride and focused ergonomics suitable for spirited riding.
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