Basic Information Identification Make: Husqvarna Model: TC 449, TE 449, TXC 449, TE 511, TXC 511, SMR 449, SMR 511 Year: 2011 Introduction Market Position Market Position: Husqvarna's 2011 range of 449cc and 511cc off-road (TC, TE, TXC) and supermoto (SMR) motorcycles were positioned as premium, performance-oriented machines catering to serious enthusiasts and racers seeking European engineering and design. Competitive Analysis Competitive Analysis: Competed against brands like KTM (SX-F, EXC, SMR ranges), Yamaha (YZF-R, WR ranges), Honda (CRF, XR ranges), and Suzuki (RM-Z, DR-Z ranges) in their respective segments. Known for their distinctive styling, innovative chassis designs (like the BMW-derived dual-overhead-cam single-cylinder engine), and strong performance capabilities. Key Features Key Features: DOHC 4-valve single-cylinder engine (BMW F650/G450GS derived), aluminum frame, advanced suspension components (often Sachs), high-quality braking systems (Brembo), distinctive styling. The range offered versatility from pure motocross to enduro and street-legal supermoto applications. Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable PDF Page Count Page Count: Approx. 600+ Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, repair, torque specifications, component replacement for all listed models (449cc & 511cc variants). Fuel System: Fuel injection system (Mikuni EFI), throttle body, fuel pump, fuel injectors, fuel lines, fuel tank maintenance, troubleshooting. Ignition System: Ignition coils, spark plugs, ECU (Engine Control Unit) operation, wiring diagrams specific to ignition. Cooling System: Radiator, coolant, coolant pump, hoses, thermostat, bleeding procedures, system pressure testing. Transmission Drivetrain: Clutch operation and adjustment, gearbox inspection and repair, gear shifting mechanisms, chain and sprocket maintenance, lubrication. Suspension Front: Front fork disassembly, assembly, oil changes, seal replacement, spring inspection, damping adjustments (e.g., Sachs forks). Suspension Rear: Rear shock absorber overhaul, linkage system inspection and lubrication, bearing replacement, spring adjustments. Brakes Front: Brake caliper servicing, pad replacement, disc inspection, master cylinder overhaul, bleeding procedures. Brakes Rear: Rear brake caliper servicing, pad replacement, disc inspection, master cylinder overhaul, bleeding procedures. Electrical System: Complete wiring diagrams, starter motor, battery maintenance, lighting systems, switches, sensors, ECU diagnostics, troubleshooting. Frame Chassis: Frame inspection, steering head bearings, wheel bearings, swingarm maintenance, subframe inspection. Bodywork Plastics: Fairing removal and installation, seat maintenance, fender replacement, graphics and decal application. Procedures Included Scheduled Maintenance: Detailed procedures for oil changes, filter replacements (oil, air), spark plug checks, chain lubrication, brake fluid flushes, coolant checks, valve clearance checks. Troubleshooting Diagnostics: Systematic troubleshooting guides for common issues, fault code interpretation (if applicable), diagnostic flowcharts. Engine Repair: Step-by-step instructions for piston replacement, ring installation, cylinder head servicing, crankshaft and connecting rod checks, camshaft timing. Transmission Repair: Gearbox rebuild procedures, clutch replacement, shift drum and fork inspection, bearing replacement. Suspension Overhaul: Complete fork and shock absorber rebuild, seal and bushing replacement, re-valving procedures (for advanced users). Brake System Service: Brake bleeding (ABS and non-ABS if applicable), caliper piston servicing, master cylinder rebuild, pad and rotor replacement. Electrical Troubleshooting: Diagnosing electrical faults, component testing, wiring harness repair, switch and sensor testing using multimeter and diagnostic tools. Wheel Tire Service: Tire mounting and balancing, wheel bearing replacement, spoke tensioning (if applicable for spoked wheels). Torque Specifications: Extensive torque values for all critical fasteners, including engine internal components, chassis bolts, suspension mounting points, and brake caliper bolts. Wiring Diagrams: Detailed, model-specific wiring diagrams for the entire electrical system, including lighting, ignition, fuel injection, and switches, crucial for troubleshooting. Technical Depth Depth: Comprehensive OEM-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds. Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, clear text and images. Designed for easy on-screen viewing and printing of individual pages or sections. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Completeness Manual Completeness: This is stated to be the 'Most Complete OEM' manual. It covers all aspects of servicing, repair, and maintenance for the specified models and years, distinguishing it from generic or partial guides. Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4-valve, Single-cylinder Displacement 449: 449.5 cc Displacement 511: 503 cc Bore Stroke 449: 95 mm x 63.4 mm Bore Stroke 511: 98 mm x 66.5 mm Performance Horsepower 449: Approx. 55-60 HP (estimated, varies by model and tune) Horsepower 511: Approx. 60-65 HP (estimated, varies by model and tune) Torque: Varies by model and displacement, generally strong low-to-mid range torque. Fuel System Fuel Delivery: Mikuni Fuel Injection (EFI) with 46mm throttle body Fuel Type: Unleaded gasoline (minimum 91 octane recommended) Fuel Tank Capacity: Approx. 7.5 - 8.5 Liters (depending on specific model variant) Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate Optional Optional Features: Not applicable for this model year; standard configuration across the range. Features Gear Ratios: Specific gear ratios are detailed within the manual, crucial for performance tuning and maintenance. Transmission...