The TE510, produced for the 2007 and 2008 model years, is a versatile dual-sport motorcycle built upon a rich heritage in off-road racing. Designed to excel in both challenging terrain and on-road travel, this machine embodies the spirit of adventure. Its engineering emphasizes reliability and performance, characteristic of a brand renowned for its long history in motorcycle manufacturing. The TE510 series represents a blend of off-road capability with street-legal functionality, offering riders a capable platform for diverse riding experiences. This comprehensive workshop service repair manual in English provides factory-equivalent information for all models, engines, trims, and transmission types of the TE510 from 2007-2008. It covers essential areas including engine mechanicals, fuel and cooling systems, chassis and suspension, and the electrical system, complete with wiring diagrams and troubleshooting guidance. Detailed step-by-step repair procedures, maintenance schedules, and fluid specifications are included, making it an indispensable resource for owners and technicians to effectively maintain, diagnose, and repair their vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Husqvarna Model: TE510 Year: 2007, 2008 Vehicle Type: Dual-Sport Motorcycle 👋 Introduction Market Position Positioning: Essential resource for owners and independent repair shops of Husqvarna TE510 (2007-2008) seeking to perform maintenance, diagnostics, and repairs. Competitive Analysis Advantage: Provides factory-level technical data, diagrams, and step-by-step procedures that may surpass generic online resources or owner's manuals, enabling significant cost savings on repairs. Key Features Features: Hundreds of pages of diagrams and detailed information, comprehensive troubleshooting, electrical system diagnostics with wiring diagrams, easy-to-follow instructions, printed section capability. 📋 Manual Details Coverage Areas Coverage: All Models/Engines/Trim/Transmissions Types for TE510 2007-2008 Page Count Page Count: Hundreds of pages (exact count not specified in product info, but indicative of comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine top end, Crankshaft, Transmission, Engine lubrication system, Engine removal/installation Fuel And Cooling: Fuel system, Cooling system Chassis And Suspension: Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical And Diagnostics: Electrical System, Wiring Diagrams, Troubleshooting Procedures Included Maintenance: Scheduled maintenance, Fluid changes, Filter replacements Repair: Detailed step-by-step repair procedures, disassembly, assembly, cleaning, reinstallation Troubleshooting: Diagnostic procedures, common issues, fault finding for electrical systems Technical Depth Depth: Professional-level, factory-equivalent information for comprehensive diagnostics and repairs 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable Zoom Functionality Zoom: Zoom IN/OUT enabled Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (likely liquid-cooled, DOHC based on typical Husqvarna dual-sport engines of this era) Performance Displacement: 500cc class (exact displacement for TE510 usually around 477cc, but product info refers to 'All Engines' within TE510 for those years, suggesting a primary variant). Fuel System Fuel Delivery: Likely fuel injection (FI) or carburetor, depending on specific market or sub-model. Manual covers the fuel system in detail. 🔧 Transmission Standard Transmission Type: 6-speed manual (typical for this class of dual-sport) Optional Optional Transmissions: N/A (Product information indicates 'All...Transmissions Types', implying a standard configuration for the model year). Features Clutch Type: Wet multi-plate clutch (standard for motorcycles of this type) 📐 Dimensions Exterior General Dimensions: N/A (Specific dimensions not provided in product info, but manual covers 'Frame', 'Wheels/Tires' implying detailed chassis measurements). Weights Dry Weight: N/A (Specific weight not provided, but manual would cover vehicle weight and related specifications). 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles typically do not receive standardized crash ratings like cars. Manual focuses on mechanical safety systems). Active Features Braking System: Hydraulic disc brakes front and rear (standard for the TE510). Passive Features Frame Construction: Steel frame (typical for off-road/dual-sport motorcycles of this era). 💡 Technology Features Infotainment Infotainment Systems: N/A (Motorcycles of this era generally do not feature advanced infotainment systems beyond basic instrumentation). Driver Assistance Assistance Features: N/A (Driver assistance systems are not applicable to motorcycles in the same way as cars). Connectivity Connectivity Features: N/A (No electronic connectivity features are expected on this model). 🔧 Maintenance Service Intervals Typical Intervals: The manual would detail specific intervals for oil changes (e.g., every 1,000-3,000 miles or annually), filter replacements, chain maintenance, valve checks (e.g., every 5,000-10,000 miles), and other scheduled services. Exact intervals depend on usage and specific components. Fluid Specifications Engine Oil: Refer to manual for specific SAE viscosity grade (e.g., 10W-40 or 15W-50) and API classification (e.g., API SG or higher). Specific oil capacity would also be listed. Coolant: A water/glycol mixture (typically 50/50) meeting specific antifreeze standards. Manual will specify type and capacity. Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid, depending on system requirements. Manual will specify. Transmission Oil: Specific gear oil or motorcycle-specific transmission fluid, often with a viscosity like 75W-90 or 80W-90. Manual will specify type and capacity. Known Issues Common Problems: While...