Husqvarna TE511 2011 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: TE511 Year: 2011 Vehicle Type: Dual-Sport Motorcycle 👋 Introduction Market Position Segment: Performance Off-Road / Dual-Sport Target Audience: Riders seeking a capable off-road machine with street legality, and those who perform their own maintenance and repairs. Competitive Analysis Competitors 2011: KTM EXC series, Yamaha WR series, Honda CRF-X, Kawasaki KLX series. Key Features Vehicle Off Road Capability: Strong emphasis on off-road performance with long-travel suspension and aggressive tire setup. Engine Platform: Known for its potent single-cylinder engine, often sourced from or heavily influenced by BMW's partnership. Key Features Manual Value Proposition: Empowers owners and technicians with the knowledge to maintain and repair the TE511 to factory standards, ensuring longevity and optimal performance. Professional Standard: Endorsed as being used by mechanics worldwide, indicating its completeness and accuracy. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Page Count Estimated Page Count: Comprehensive (Exact count not specified in product info, but implies full workshop manual) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, tuning, lubrication, cooling system Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, lines Transmission: Clutch operation, gearbox internals, shift mechanism, lubrication Electrical System: Ignition system, battery, charging system, starter motor, lighting, wiring diagrams, ECU diagnostics Chassis: Frame inspection, steering head bearings, swingarm, linkages Suspension: Front fork (rebuild, adjustments, oil levels), rear shock absorber (rebuild, adjustments) Brakes: Hydraulic brake system (front and rear calipers, master cylinders, lines), bleeding procedures, pad replacement Cooling System: Radiator, coolant hoses, water pump, thermostat Exhaust System: Muffler, header pipe, catalytic converter (if applicable) Wheels And Tires: Tire pressure, wheel bearings, spoke tension (if applicable) Bodywork And Plastics: Fairings, seat, fuel tank cover removal and installation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes Troubleshooting: Diagnostic flowcharts, common problems and solutions, error code interpretation Repair: Step-by-step repair procedures for all major components and systems Disassembly And Assembly: Complete instructions for taking apart and reassembling the motorcycle and its sub-systems Rebuilds: Engine, gearbox, and suspension component rebuild procedures Adjustments: Valve clearance, throttle cable, clutch cable, suspension settings Specifications And Tolerances: Torque specifications, clearances, fluid levels, wear limits Technical Depth Depth Of Coverage: Comprehensive workshop level, suitable for professional mechanics and experienced DIY enthusiasts Diagnostic Capabilities: Detailed diagnostic procedures for EFI system and electrical faults Electrical Diagrams: Inclusion of complete, detailed wiring diagrams for accurate electrical troubleshooting 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy information retrieval Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single Cylinder Displacement: 501cc Bore X Stroke: Approximately 98mm x 73.1mm (typical for this displacement) Compression Ratio: Varies by specific sub-model, but typically around 12.0:1 to 13.0:1 Cooling System: Liquid-cooled Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Estimate: Estimated 50-60 HP (at crankshaft) Torque Estimate: Estimated 40-45 lb-ft (at crankshaft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline, minimum 91 Octane (RON+MON)/2 Lubrication Oil Type: SAE 10W-50, API SG, JASO MA certified motorcycle oil Oil Capacity: Approx. 1.1 - 1.3 Liters (check manual for exact amount with/without filter change) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate, hydraulically actuated Features Gear Ratios: Specific ratios detailed in the manual (e.g., 1st: 2.308, 2nd: 1.750, 3rd: 1.350, 4th: 1.130, 5th: 0.958, 6th: 0.850) Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1510 mm (59.4 inches) Seat Height: Approx. 960 mm (37.8 inches) Weights Dry Weight: Approx. 127 kg (280 lbs) Fuel Tank Capacity: Approx. 8.5 Liters (2.2 Gallons) 🛡️ Safety Features Ratings Safety Certification: DOT (for street legality in some markets), EPA emissions compliance. Active Features Braking System: Hydraulic disc brakes front and rear. Tire Type: Dual-sport or knobby tires for off-road traction, suitable for mixed terrain. Passive Features Lighting: Headlight, tail light, brake light, turn signals (for street-legal variants). 💡 Technology Features Infotainment Instrument Cluster: Digital LCD instrument cluster displaying speed, RPM, odometer, trip meters, and basic warning lights. Driver Assistance Traction Control: Not typically equipped with advanced electronic rider aids like traction control on this model year. Connectivity Connectivity Features: No integrated smartphone connectivity or advanced telematics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km or 6-12 months, depending on usage severity (refer to manual for exact recommendation). Air Filter Cleaning: Inspect and clean every 1,000-2,000 km, or more frequently in dusty conditions. Spark Plug Replacement: Typically recommended every 10,000-15,000 km. Valve Clearance Check: Initial check at 1,000 km, then every 5,000-10,000 km thereafter. Fluid Specifications Coolant Type: Ethylene glycol based coolant, 50% mixture with distilled water. Brake Fluid Type: DOT 4...
EFI sensor failures (e.g., TPS, MAP) and regulator/rectifier issues can occur on higher mileage bikes, though less common on this specific model compared to earlier Husqvarnas.
Engine Tuning:
Proper EFI mapping is crucial for optimal performance; aftermarket tuners or ECU flashes might be considered.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish, with a long history in chainsaw manufacturing before diversifying into motorcycles.
Motorcycle Division:
Acquired by BMW Motorrad in 2007, influencing their dual-sport and off-road offerings.
Model Evolution
Te Series:
The TE series represents Husqvarna's enduro and dual-sport lineup, focusing on performance and off-road prowess.
511 Platform:
This generation benefited from BMW's engineering and component sharing, leading to improved performance and reliability.
Production
Manufacturing Location:
Typically produced in Italy under Husqvarna ownership (prior to KTM acquisition in 2013).
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Praised for its potent engine and strong off-road capability, often compared favorably to larger displacement machines in its class for agility.
Performance Awards:
While specific 'awards' are rare for individual model years, Husqvarna motorcycles generally receive positive recognition in off-road and dual-sport publications for their performance-oriented design.
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