Husqvarna TE511 2011 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: TE511 Year: 2011 Product Type: Workshop Repair Service Manual Codes Engine Code: Not explicitly stated, assumed single-cylinder variant specific to TE511 👋 Introduction Market Position Segment: Dual-sport/Enduro motorcycle, popular for off-road riding and light street use. Competitive Analysis Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki DR-Z series. Key Features Features: Lightweight chassis, powerful single-cylinder engine, advanced suspension, robust off-road capability. 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: Yes, as per product description, covers all variants of the 2011 TE511. Page Count Estimated Pages: Likely between 300-500 pages, typical for a comprehensive workshop manual of this era. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the single-cylinder engine, including disassembly, assembly, tuning, and diagnostics. Fuel System: Includes fuel injection system, fuel pump, injectors, and related components. Ignition System: Covers ignition coil, spark plug, ECU control, and troubleshooting. Cooling System: Details on radiator, fan, thermostat, and coolant flow. Transmission: Covers gearbox, clutch operation, gear shifting mechanisms, and internal components. Suspension Front: In-depth coverage of the front forks, including oil changes, seal replacements, and damping adjustments. Suspension Rear: Details on the rear shock absorber, linkage system, and adjustments. Brakes: Coverage of front and rear brake systems, including caliper maintenance, fluid bleeding, and pad replacement. Electrical System: Wiring diagrams, starter system, battery, lighting, and ECU diagnostics. Chassis Frame: Information on frame integrity, steering head bearings, and subframe components. Bodywork Panels: Instructions for removal and installation of body panels, seat, and fenders. Wheels Tires: Information on wheel bearings, spoke tensioning, and tire fitting. Exhaust System: Details on exhaust pipe and silencer maintenance and inspection. Procedures Included Routine Maintenance: Yes, includes oil changes, filter replacements, chain adjustment, and general inspections. Troubleshooting: Yes, extensive diagnostic procedures for common and uncommon issues. Engine Rebuild: Yes, detailed step-by-step instructions for engine disassembly and reassembly. Suspension Service: Yes, covers fork oil service, seal replacement, and shock absorber adjustments. Brake System Service: Yes, includes bleeding procedures, pad replacement, and caliper servicing. Electrical Diagnostics: Yes, with wiring diagrams and troubleshooting for electrical faults. Clutch Service: Yes, includes adjustment and replacement procedures. Tire Wheel Service: Yes, covers wheel bearing maintenance and tire mounting. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and chassis overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text in professional PDF manuals. Print Quality Printability: Designed to be printable for workshop use. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke Displacement: 501cc (approximate, based on model name) Bore X Stroke: Specific dimensions would be detailed in the manual. Valve Train: DOHC, 4 valves (typical for this era of performance single) Performance Horsepower: Estimated 40-45 HP, exact figures in manual. Torque: Specific torque figures would be detailed in the manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating to be specified in manual) Lubrication Oil Type: Specific motorcycle-grade oil (e.g., SAE 10W-50 or 15W-50 JASO MA/MA2) would be listed. Oil Capacity: Specific oil capacity for engine and gearbox would be detailed in the manual. 🔧 Transmission Standard Transmission Type: 6-speed sequential manual transmission Optional Optional Transmissions: N/A for this model. Features Clutch Type: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Specific dimensions to be found in the manual. Width: Specific dimensions to be found in the manual. Height: Specific dimensions to be found in the manual. Wheelbase: Specific wheelbase to be found in the manual. Weights Dry Weight: Estimated around 240-250 lbs (110-115 kg) dry, exact in manual. Curb Weight: Specific curb weight to be found in the manual. Fuel Capacity: Approximately 2.5 gallons (9.5 liters), exact in manual. 🛡️ Safety Features Ratings Safety Ratings: N/A for off-road motorcycles; focus is on operational safety. Active Features Braking System: Hydraulic disc brakes front and rear. Suspension Design: High-performance adjustable suspension for stability and control. Passive Features Lighting: Headlight, taillight, brake light (if street legal version). Handguards: Often standard or an available accessory for hand protection. 💡 Technology Features Infotainment Infotainment System: N/A - This is a purpose-built off-road motorcycle with minimal electronics beyond engine management. Driver Assistance Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10-15 hours of riding or annually, exact in manual. Air Filter Cleaning: Recommended after every few rides or in dusty conditions, exact in manual. Chain Lubrication Adjustment: Regularly, every few rides, exact in manual. Valve Clearance Check: Typically around 50-100 hours of riding, exact in manual. Fluid Specifications Fork Oil Type Level: Specific viscosity and fill level will be in the manual (e.g., Motorex Fork Oil 5W)....
Yes, as per product description, covers all variants of the 2011 TE511.
Page Count
Estimated Pages:
Likely between 300-500 pages, typical for a comprehensive workshop manual of this era.
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the single-cylinder engine, including disassembly, assembly, tuning, and diagnostics.
Fuel System:
Includes fuel injection system, fuel pump, injectors, and related components.
Ignition System:
Covers ignition coil, spark plug, ECU control, and troubleshooting.
Cooling System:
Details on radiator, fan, thermostat, and coolant flow.
Transmission:
Covers gearbox, clutch operation, gear shifting mechanisms, and internal components.
Suspension Front:
In-depth coverage of the front forks, including oil changes, seal replacements, and damping adjustments.
Suspension Rear:
Details on the rear shock absorber, linkage system, and adjustments.
Brakes:
Coverage of front and rear brake systems, including caliper maintenance, fluid bleeding, and pad replacement.
Electrical System:
Wiring diagrams, starter system, battery, lighting, and ECU diagnostics.
Chassis Frame:
Information on frame integrity, steering head bearings, and subframe components.
Bodywork Panels:
Instructions for removal and installation of body panels, seat, and fenders.
Wheels Tires:
Information on wheel bearings, spoke tensioning, and tire fitting.
Exhaust System:
Details on exhaust pipe and silencer maintenance and inspection.
Procedures Included
Routine Maintenance:
Yes, includes oil changes, filter replacements, chain adjustment, and general inspections.
Troubleshooting:
Yes, extensive diagnostic procedures for common and uncommon issues.
Engine Rebuild:
Yes, detailed step-by-step instructions for engine disassembly and reassembly.
Suspension Service:
Yes, covers fork oil service, seal replacement, and shock absorber adjustments.
Brake System Service:
Yes, includes bleeding procedures, pad replacement, and caliper servicing.
Electrical Diagnostics:
Yes, with wiring diagrams and troubleshooting for electrical faults.
Clutch Service:
Yes, includes adjustment and replacement procedures.
Tire Wheel Service:
Yes, covers wheel bearing maintenance and tire mounting.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and chassis overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text in professional PDF manuals.
Print Quality
Printability:
Designed to be printable for workshop use.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
501cc (approximate, based on model name)
Bore X Stroke:
Specific dimensions would be detailed in the manual.
Valve Train:
DOHC, 4 valves (typical for this era of performance single)
Performance
Horsepower:
Estimated 40-45 HP, exact figures in manual.
Torque:
Specific torque figures would be detailed in the manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (Octane rating to be specified in manual)
Lubrication
Oil Type:
Specific motorcycle-grade oil (e.g., SAE 10W-50 or 15W-50 JASO MA/MA2) would be listed.
Oil Capacity:
Specific oil capacity for engine and gearbox would be detailed in the manual.
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual transmission
Optional
Optional Transmissions:
N/A for this model.
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Specific dimensions to be found in the manual.
Width:
Specific dimensions to be found in the manual.
Height:
Specific dimensions to be found in the manual.
Wheelbase:
Specific wheelbase to be found in the manual.
Weights
Dry Weight:
Estimated around 240-250 lbs (110-115 kg) dry, exact in manual.
Curb Weight:
Specific curb weight to be found in the manual.
Fuel Capacity:
Approximately 2.5 gallons (9.5 liters), exact in manual.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A for off-road motorcycles; focus is on operational safety.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Suspension Design:
High-performance adjustable suspension for stability and control.
Passive Features
Lighting:
Headlight, taillight, brake light (if street legal version).
Handguards:
Often standard or an available accessory for hand protection.
💡 Technology Features
Infotainment
Infotainment System:
N/A - This is a purpose-built off-road motorcycle with minimal electronics beyond engine management.
Driver Assistance
Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 hours of riding or annually, exact in manual.
Air Filter Cleaning:
Recommended after every few rides or in dusty conditions, exact in manual.
Chain Lubrication Adjustment:
Regularly, every few rides, exact in manual.
Valve Clearance Check:
Typically around 50-100 hours of riding, exact in manual.
Fluid Specifications
Fork Oil Type Level:
Specific viscosity and fill level will be in the manual (e.g., Motorex Fork Oil 5W).
Brake Fluid:
DOT 4 specification, as is standard for most hydraulic systems.
Coolant:
Ethylene glycol based coolant with corrosion inhibitors, specific mix ratio in manual.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, fork seals, chain and sprockets are common wear items on performance off-road bikes.
Potential Issues:
While generally robust, like many performance singles, specific maintenance needs to be adhered to for longevity; ECU mapping or electrical connectors can sometimes be areas for inspection.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish, with a long history in motorcycles and outdoor power equipment.
Model Evolution
Te Series Context:
The TE series represents Husqvarna's lineage of off-road focused enduro motorcycles.
Production
Manufacturing Location:
Historically Italy (under previous ownership), with potential shifts in production over time.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2011 TE511 model are not widely publicized, but Husqvarna enduro models generally receive positive reviews for performance and handling.
Ratings
Performance Reviews:
Consistently rated well by motorcycle publications for its power delivery and off-road prowess.
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