International Harvester Tractor 786 886 986 1086 WSM Service Repair Manual
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🏷️ Basic Information Identification Make: International Harvester Model: 786, 886, 986, 1086 Product Type: Service Repair Manual (WSM) 👋 Introduction Market Position Target Audience: Owners, operators, and maintenance personnel of International Harvester 786, 886, 986, and 1086 tractors seeking to perform repairs and maintenance themselves. Tractor Segment: Mid-range row-crop and utility tractors, known for their power, durability, and versatility in various agricultural applications. Key Features Value Proposition: Enables cost savings by facilitating DIY repairs with easy-to-follow, step-by-step instructions, pictures, and wiring diagrams. Manual Benefit: Empowers users with knowledge to handle repairs, reducing reliance on external mechanics and increasing tractor uptime. Competitive Analysis Market Competitors Era: Competed with John Deere 40 series, Ford 6600/7600 series, Massey Ferguson 500/600 series, and Case 20/70 series tractors. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Hydraulics, Electrical System, Fuel System, Cooling System, PTO, Steering, Brakes, Front Axle, Rear Axle, Operator Station, Chassis, Troubleshooting, Maintenance. Page Count Estimated Page Count: Comprehensive (Exact number not specified, but described as 'full professional quality in depth') Manual Type Manual Type: Service Repair Manual (Workshop Manual) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Coverage: Detailed diagnostics, repair procedures, specifications, and maintenance for diesel engines (likely D-358, D-414, D-436, D-466 variants depending on specific model). Transmission Coverage: Repair and overhaul of transmissions, including powershift and synchronized gearboxes (e.g., T-18, T-22, T-23, 8-speed synchronized). Hydraulic Coverage: Troubleshooting, repair, and adjustment of the hydraulic system, including pumps, valves, cylinders, and Power Take-Off (PTO) engagement. Electrical Coverage: Wiring diagrams, troubleshooting guides for electrical components, starter, alternator, lighting, and instrumentation. Steering System Coverage: Detailed procedures for servicing hydrostatic power steering systems, including pump, cylinder, and linkage adjustments. Brake System Coverage: Diagnosis and repair of hydraulic brake systems, including master cylinder, slave cylinders, and brake pedal linkages. Front Axle Coverage: Maintenance and repair of the planetary or bevel gear front axle, including steering knuckle and kingpin service. Rear Axle Drive Line Coverage: Procedures for servicing the rear differential, final drives, and PTO drive components. Procedures Included Routine Maintenance: Oil change intervals, filter replacement, lubrication points, fluid capacities, pre-operation checks. Major Repair Procedures: Engine overhaul, transmission rebuild, hydraulic system repair, front and rear axle disassembly and assembly. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems. Engine Troubleshooting: Diagnosing issues such as hard starting, excessive smoke, loss of power, and rough running. Transmission Troubleshooting: Addressing problems like gear grinding, clutch slippage, and power shift engagement issues. Electrical Diagnostics: Detailed fault finding for starting systems, charging systems, lighting circuits, and dashboard indicators. Calibration Procedures: Instructions for calibrating hydraulic systems, PTO engagement, and potentially engine fuel systems. Technical Depth Depth Of Information: In-depth, professional quality with step-by-step instructions, illustrations, and diagrams suitable for both experienced mechanics and owner-performed repairs. Component Disassembly Assembly: Detailed, illustrated instructions for taking apart and reassembling major components like the engine, transmission, and hydraulic pump. Torque Specifications: Comprehensive list of torque values for critical fasteners across all systems to ensure proper assembly and prevent component damage. 📊 Manual Specifications File Format PDF Quality: High-quality PDF, suitable for printing. Searchability: Likely searchable PDF, allowing for quick access to specific topics and keywords. Media Type: Digital Downloadable File Print Quality Printability: Full printable. Users can print specific pages as needed. Binding Type Delivery Method: Instant Download (Digital product) Paper Type Digital Requirements: Requires Adobe PDF Reader. Compatibility Operating Systems: Compatible with all versions of Windows & Mac. ⚙️ Engine Specifications Primary Engine Engine Options: IH DT-358 (786, 886), IH DT-414 (986), IH DT-466 (1086). Exact engine varies by model and regional specifications. Performance Horsepower Range Net Flywheel Approx: 786: ~70 HP, 886: ~80 HP, 986: ~100 HP, 1086: ~120 HP (These are approximate and depend on specific configurations and testing standards.) Engine Torque Approx: Torque figures vary significantly by engine displacement but are generally robust, providing ample pulling power. (e.g., DT-466 could produce over 300 lb-ft torque). Fuel System Fuel Type: Diesel Injection System: Typically Bosch inline injection pumps or Roosa Master rotary pumps, depending on engine variant. Engine Diagnostics Compression Testing: Includes specifications and procedures for performing compression tests to assess engine health. 🔧 Transmission Standard Transmission Options: Standard options often included an 8-speed synchronized gear transmission and a 16-speed synchronized transmission with a Power Shift (Hi-Lo) option. Some models also offered a full Power Shift transmission. Optional Power Shift Availability: Available as an option on some models (e.g., 786, 886, 986, 1086) providing on-the-go gear changes. Features Pto Options: Standard PTO (540/1000 RPM) and optional 540/1000 RPM PTO, with independent or transmission-driven options. Differential Lock: Operated via a foot pedal or lever, aiding traction in challenging conditions. 📐 Dimensions Weights Operating Weight Approx: Range from approximately 8,000 lbs (3600 kg) for the 786 to over 10,000 lbs (4500 kg) for the 1086,...
Owners, operators, and maintenance personnel of International Harvester 786, 886, 986, and 1086 tractors seeking to perform repairs and maintenance themselves.
Tractor Segment:
Mid-range row-crop and utility tractors, known for their power, durability, and versatility in various agricultural applications.
Key Features
Value Proposition:
Enables cost savings by facilitating DIY repairs with easy-to-follow, step-by-step instructions, pictures, and wiring diagrams.
Manual Benefit:
Empowers users with knowledge to handle repairs, reducing reliance on external mechanics and increasing tractor uptime.
Competitive Analysis
Market Competitors Era:
Competed with John Deere 40 series, Ford 6600/7600 series, Massey Ferguson 500/600 series, and Case 20/70 series tractors.
Comprehensive (Exact number not specified, but described as 'full professional quality in depth')
Manual Type
Manual Type:
Service Repair Manual (Workshop Manual)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Coverage:
Detailed diagnostics, repair procedures, specifications, and maintenance for diesel engines (likely D-358, D-414, D-436, D-466 variants depending on specific model).
Transmission Coverage:
Repair and overhaul of transmissions, including powershift and synchronized gearboxes (e.g., T-18, T-22, T-23, 8-speed synchronized).
Hydraulic Coverage:
Troubleshooting, repair, and adjustment of the hydraulic system, including pumps, valves, cylinders, and Power Take-Off (PTO) engagement.
Electrical Coverage:
Wiring diagrams, troubleshooting guides for electrical components, starter, alternator, lighting, and instrumentation.
Steering System Coverage:
Detailed procedures for servicing hydrostatic power steering systems, including pump, cylinder, and linkage adjustments.
Brake System Coverage:
Diagnosis and repair of hydraulic brake systems, including master cylinder, slave cylinders, and brake pedal linkages.
Front Axle Coverage:
Maintenance and repair of the planetary or bevel gear front axle, including steering knuckle and kingpin service.
Rear Axle Drive Line Coverage:
Procedures for servicing the rear differential, final drives, and PTO drive components.
Engine overhaul, transmission rebuild, hydraulic system repair, front and rear axle disassembly and assembly.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems.
Engine Troubleshooting:
Diagnosing issues such as hard starting, excessive smoke, loss of power, and rough running.
Transmission Troubleshooting:
Addressing problems like gear grinding, clutch slippage, and power shift engagement issues.
Electrical Diagnostics:
Detailed fault finding for starting systems, charging systems, lighting circuits, and dashboard indicators.
Calibration Procedures:
Instructions for calibrating hydraulic systems, PTO engagement, and potentially engine fuel systems.
Technical Depth
Depth Of Information:
In-depth, professional quality with step-by-step instructions, illustrations, and diagrams suitable for both experienced mechanics and owner-performed repairs.
Component Disassembly Assembly:
Detailed, illustrated instructions for taking apart and reassembling major components like the engine, transmission, and hydraulic pump.
Torque Specifications:
Comprehensive list of torque values for critical fasteners across all systems to ensure proper assembly and prevent component damage.
📊 Manual Specifications
File Format
PDF Quality:
High-quality PDF, suitable for printing.
Searchability:
Likely searchable PDF, allowing for quick access to specific topics and keywords.
Media Type:
Digital Downloadable File
Print Quality
Printability:
Full printable. Users can print specific pages as needed.
Binding Type
Delivery Method:
Instant Download (Digital product)
Paper Type
Digital Requirements:
Requires Adobe PDF Reader.
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac.
⚙️ Engine Specifications
Primary Engine
Engine Options:
IH DT-358 (786, 886), IH DT-414 (986), IH DT-466 (1086). Exact engine varies by model and regional specifications.
Performance
Horsepower Range Net Flywheel Approx:
786: ~70 HP, 886: ~80 HP, 986: ~100 HP, 1086: ~120 HP (These are approximate and depend on specific configurations and testing standards.)
Engine Torque Approx:
Torque figures vary significantly by engine displacement but are generally robust, providing ample pulling power. (e.g., DT-466 could produce over 300 lb-ft torque).
Fuel System
Fuel Type:
Diesel
Injection System:
Typically Bosch inline injection pumps or Roosa Master rotary pumps, depending on engine variant.
Engine Diagnostics
Compression Testing:
Includes specifications and procedures for performing compression tests to assess engine health.
🔧 Transmission
Standard
Transmission Options:
Standard options often included an 8-speed synchronized gear transmission and a 16-speed synchronized transmission with a Power Shift (Hi-Lo) option. Some models also offered a full Power Shift transmission.
Optional
Power Shift Availability:
Available as an option on some models (e.g., 786, 886, 986, 1086) providing on-the-go gear changes.
Features
Pto Options:
Standard PTO (540/1000 RPM) and optional 540/1000 RPM PTO, with independent or transmission-driven options.
Differential Lock:
Operated via a foot pedal or lever, aiding traction in challenging conditions.
📐 Dimensions
Weights
Operating Weight Approx:
Range from approximately 8,000 lbs (3600 kg) for the 786 to over 10,000 lbs (4500 kg) for the 1086, depending on configuration and ballast.
Front Axle Capacity:
Specifications for front axle load capacity, important for front-end loader applications and ballast calculation.
Wheelbase Approx:
Wheelbase varies by model, typically in the range of 90-100 inches (2286-2540 mm).
🛡️ Safety Features
Passive Features
Operator Station Protection:
Options included ROPS (Roll-Over Protective Structure) and seatbelts for operator safety. Cab options often provided enhanced environmental protection.
Active Features
Safety Interlocks:
Details on any safety interlocks related to PTO engagement, transmission neutral, or park brake operation.
💡 Technology Features
Infotainment
Dashboard Features:
Basic instrumentation including tachometer, temperature gauge, oil pressure gauge, fuel gauge, and indicator lights. May include a simple AM/FM radio if equipped with a cab.
Driver Assistance
Operator Controls:
Mechanical and hydraulic assist steering, three-point hitch controls with draft and position control, PTO engagement lever, and gear shift levers. May include independent PTO engagement.
Operator Comfort Features:
Discussion of cab options which may include air conditioning, heating, suspension seats, and improved sound insulation compared to open-station models.
Connectivity
Power Take Off Rpm Options:
Standard 540 RPM and optional 1000 RPM PTO, with either ground-speed PTO or independent PTO (IPTO) functionality depending on the specific tractor configuration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 hours or annually, whichever comes first (consult manual for exact specification for engine model).
Transmission Hydraulic Fluid Change:
Generally recommended every 1000-1200 hours or annually.
Air Filter Replacement:
Recommended replacement or cleaning based on operating conditions, often at 250-500 hour intervals or when indicated by a restriction indicator.
Fluid Specifications
Engine Oil Viscosity:
Commonly API CD, SAE 15W-30 or 10W-30 depending on ambient temperature. (Refer to manual for precise specification).
Hydraulic Transmission Fluid:
IH Hy-Tran fluid or equivalent UTF (Universal Tractor Transmission) fluid is typically specified. Capacity varies by model and transmission type.
Coolant Type:
Typical recommendation of a 50/50 mix of permanent antifreeze and clean water, with specific IH coolant additive requirements potentially mentioned.
Grease Type:
Specifies types of grease for various lubrication points (e.g., lithium complex, EP grease).
Known Issues
Common Wear Items:
Hydraulic pump wear, PTO clutch wear, front axle pivot wear, and potential issues with older electrical components are common in aging tractors.
Preventive Maintenance Focus:
Regular hydraulic fluid and filter changes are crucial for longevity. Proper engine cooling system maintenance prevents overheating.
Common Engine Problems:
Potential for injector pump calibration drift, turbocharger wear (if equipped), and gasket leaks over time.
Transmission Maintenance Focus:
Maintaining the correct level and condition of Hy-Tran fluid is critical for the longevity of the transmission and hydraulic systems.
📚 Vehicle History
Brand Heritage
Manufacturer:
International Harvester (IH), a prominent American manufacturer of agricultural and construction equipment.
Company Legacy:
International Harvester was a foundational company in American agriculture, known for its robust and reliable machinery.
Model Evolution
Series Context:
These tractors are part of the International Harvester 86 Series, which succeeded the 06 and 66 Series, introducing significant updates in comfort, power, and technology for their time.
Production
Production Period:
The 86 Series tractors were primarily produced from the late 1970s into the early 1980s, with specific model years for each variant.
🏆 Awards & Recognition
Recognitions
Industry Impact:
The 86 series tractors represented a significant step forward in agricultural machinery comfort and productivity for their era, contributing to International Harvester's reputation in the tractor market.
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