🏷️ Basic Information
Identification
Make:
Isuzu
Model:
D-Max
Model Code:
KB P190
Year:
2009
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Pickup Truck
Key Features
Target Audience:
Professional Technicians, DIY Enthusiasts with Mechanical Aptitude
Primary Benefit:
Empowers users with factory-level knowledge for efficient and accurate maintenance and repair.
Manual Advantage
Comparison To Paper:
Instant accessibility, searchability, and portability compared to traditional print manuals.
📋 Manual Details
Coverage Areas
Coverage Type:
Service and Repair
Page Count
Estimated Pages:
Varies by specific factory manual equivalent, but comprehensive
Manual Type
Manual Classification:
Factory Service Manual / Workshop Manual
Content Scope:
Comprehensive coverage, aiming to replicate factory service manual content.
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Lubrication System, Cooling System, Exhaust System, Ignition System, Starting System, Charging System, Transmission (Manual & Automatic)
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Hydraulic & Parking), Wheels & Tires
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting System, Instrumentation, Audio System, HVAC Controls, Power Accessories, Wiring Diagrams
Body And Interior:
Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass, Wipers, Mirrors
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points
Repair And Overhaul:
Engine Disassembly & Reassembly, Transmission Overhaul, Brake Component Replacement, Suspension & Steering Repair, Electrical Component Diagnosis & Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Electrical Schematics Interpretation
Disassembly Assembly:
Step-by-step instructions for component removal, inspection, cleaning, and reinstallation.
Technical Depth
Depth Of Information:
Comprehensive, covering from basic maintenance to complex repairs and diagnostics, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Compatibility:
Full Printable
Zoom Capability
Zoom Functionality:
Yes (Zoom IN/OUT)
Delivery Method
Delivery Type:
Instant Download
Software Requirements
Reader Requirement:
Adobe PDF Reader
Extraction Requirement:
WinZip (or equivalent archiving software)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine Options
Engine Type:
Diesel (Commonly available: 4JK1-TC, 4JJ1-TC variants)
Engine Details
Displacement Liters:
Typically 2.5L or 3.0L (depending on specific engine code)
Induction:
Turbocharged and Intercooled Diesel
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDI)
Performance Metrics
Horsepower Range:
Approx. 100-140 HP (depending on specific engine)
Torque Range:
Approx. 250-310 Nm (depending on specific engine)
🔧 Transmission
Standard Transmission
Type And Gears:
5-Speed Manual Transmission (Common)
Optional Transmission
Type And Gears:
4-Speed Automatic Transmission (Common)
Features
Drive System:
Rear-Wheel Drive (RWD) or 4-Wheel Drive (4WD) with Transfer Case
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab
Weights
Gross Vehicle Weight Rating:
Varies by configuration, typically around 2,500 - 3,000 kg
Curb Weight:
Varies by configuration, typically around 1,600 - 2,000 kg
🛡️ Safety Features
Passive Features
Airbags:
Driver and Passenger Airbags (Standard on many trims)
Seatbelts:
Pre-tensioner Seatbelts
Active Features
Braking System:
Anti-lock Braking System (ABS) available on higher trims
Traction Control:
Electronic Stability Control (ESC) and Traction Control System (TCS) may be available on specific models/markets.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player with optional MP3 and auxiliary input, depending on trim level.
Connectivity
Bluetooth:
Likely not standard on all models, available as an option on higher trims or via aftermarket integration.
Driver Assistance
Cruise Control:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Recommended every 20,000 - 40,000 km or as needed based on operating environment.
Fuel Filter Replacement:
Recommended every 40,000 - 60,000 km for diesel engines.
Fluid Specifications
Engine Oil:
API CI-4 or CH-4 SAE 15W-40 or 5W-30 (check specific engine requirements and climate).
Transmission Fluid Manual:
GL-4 SAE 75W-85 or 75W-90 Gear Oil
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF)
Coolant:
Ethylene Glycol based coolant with corrosion inhibitors, typically 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch components (manual transmission), front ball joints and bushings (suspension), glow plugs (diesel engine cold starting), EGR valve (diesel emissions).
Potential Electrical Faults:
Sensor issues (e.g., MAF, O2), occasional issues with power window regulators or central locking.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Isuzu Motors Ltd., Japan
Model Evolution
D Max Lineage:
The D-Max is a global pickup truck model that replaced the Isuzu TF (Rodeo) in many markets. The KB designation is often used in certain regions.
Production Context
Generation Period:
The 2009 model falls within the second generation of the Isuzu D-Max, which spanned from approximately 2002 to 2012, with various facelifts and updates.
Engine Control Module (ECM), Body Control Module (BCM), Lighting System, Instrumentation, Audio System, HVAC Controls, Power Accessories, Wiring Diagrams
Typically 2.5L or 3.0L (depending on specific engine code)
Induction:
Turbocharged and Intercooled Diesel
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDI)
Performance Metrics
Horsepower Range:
Approx. 100-140 HP (depending on specific engine)
Torque Range:
Approx. 250-310 Nm (depending on specific engine)
🔧 Transmission
Standard Transmission
Type And Gears:
5-Speed Manual Transmission (Common)
Optional Transmission
Type And Gears:
4-Speed Automatic Transmission (Common)
Features
Drive System:
Rear-Wheel Drive (RWD) or 4-Wheel Drive (4WD) with Transfer Case
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab
Weights
Gross Vehicle Weight Rating:
Varies by configuration, typically around 2,500 - 3,000 kg
Curb Weight:
Varies by configuration, typically around 1,600 - 2,000 kg
🛡️ Safety Features
Passive Features
Airbags:
Driver and Passenger Airbags (Standard on many trims)
Seatbelts:
Pre-tensioner Seatbelts
Active Features
Braking System:
Anti-lock Braking System (ABS) available on higher trims
Traction Control:
Electronic Stability Control (ESC) and Traction Control System (TCS) may be available on specific models/markets.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player with optional MP3 and auxiliary input, depending on trim level.
Connectivity
Bluetooth:
Likely not standard on all models, available as an option on higher trims or via aftermarket integration.
Driver Assistance
Cruise Control:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Recommended every 20,000 - 40,000 km or as needed based on operating environment.
Fuel Filter Replacement:
Recommended every 40,000 - 60,000 km for diesel engines.
Fluid Specifications
Engine Oil:
API CI-4 or CH-4 SAE 15W-40 or 5W-30 (check specific engine requirements and climate).
Transmission Fluid Manual:
GL-4 SAE 75W-85 or 75W-90 Gear Oil
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF)
Coolant:
Ethylene Glycol based coolant with corrosion inhibitors, typically 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch components (manual transmission), front ball joints and bushings (suspension), glow plugs (diesel engine cold starting), EGR valve (diesel emissions).
Potential Electrical Faults:
Sensor issues (e.g., MAF, O2), occasional issues with power window regulators or central locking.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Isuzu Motors Ltd., Japan
Model Evolution
D Max Lineage:
The D-Max is a global pickup truck model that replaced the Isuzu TF (Rodeo) in many markets. The KB designation is often used in certain regions.
Production Context
Generation Period:
The 2009 model falls within the second generation of the Isuzu D-Max, which spanned from approximately 2002 to 2012, with various facelifts and updates.
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