Isuzu Vehicross 1999-2000 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Years: 1999, 2000 Codes Chassis Code: UD 👋 Introduction Market Position Positioning: The Isuzu VehiCROSS was a niche, limited-production, compact SUV renowned for its radical styling and capable off-road performance, appealing to a distinct buyer seeking individuality and ruggedness. Competitive Analysis Competitors: Competed in a unique segment, but shared market space with vehicles like the Jeep Cherokee, Toyota RAV4 (higher trims), and early iterations of compact SUVs focusing on sport and capability. Key Features Distinctive Design: Unique asymmetrical body styling, prominent fender flares, body cladding, and rear-mounted spare tire carrier. Off Road Capability: Advanced Torque-on-Demand (TOD) all-wheel-drive system, high ground clearance, robust chassis. Interior Appointments: Sporty bucket seats, unique dashboard layout, high-quality materials for its class. 📋 Manual Details Coverage Areas Covered Regions: Global (primarily North American market based on available data) Page Count Estimated Page Count: Approximately 1000+ pages (typical for a comprehensive factory service manual) Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Transmission (Torque-on-Demand AWD), Drivetrain Chassis: Suspension (Front Independent, Rear Solid Axle), Steering, Brakes (ABS), Wheels, Tires Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, HVAC Controls, Power Accessories, Body Control Module (BCM), Audio System Body: Body Panels, Doors, Glass, Seats, Interior Trim, Exterior Trim, Roof (including unique rear-mounted spare tire carrier) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, lubrication, spark plug replacement, air filter service Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues, DTC code explanations and resolution paths Repair Overhaul: Engine rebuild, transmission overhaul, brake component replacement, suspension component replacement, steering system repair, electrical component repair Special Procedures: Torque-on-Demand (TOD) AWD system diagnosis and repair, body panel alignment, airbag system servicing, unique VehiCROSS features maintenance Technical Depth Depth: Comprehensive from basic preventative maintenance to complete vehicle teardown and rebuild, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Compatibility: Compatible with all Windows and Mac operating systems. Software Requirements: Adobe Acrobat Reader and WinZip (or equivalent decompression software) required. Print Quality Readability: High-resolution scans ensuring clear text, diagrams, and illustrations. Binding Type Binding: N/A (Digital PDF Format) Paper Type Paper: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Type: 6VD1 DOHC V6 Displacement: 3.5 Liters (3494 cc) Bore X Stroke: 93.4 mm x 85.0 mm Compression Ratio: 9.0:1 Performance Horsepower: 205 hp @ 5400 rpm (for North American models) Torque: 234 lb-ft @ 3000 rpm (for North American models) Fuel System Induction: Multi-port Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (87 octane recommended) Engine Management ECU: Isuzu Electronic Control Unit (ECU) 🔧 Transmission Standard Transmission Type: 4-speed automatic with Torque-on-Demand (TOD) All-Wheel Drive Optional Transmission Options: No manual transmission option available for these model years. Features Tod System: Automatically distributes torque between front and rear axles based on driving conditions. Fluid Specifications Transmission Fluid Type: Dexron III (or equivalent) automatic transmission fluid. 📐 Dimensions Exterior Length: 167.1 inches (4244 mm) Width: 72.0 inches (1829 mm) Height: 65.4 inches (1661 mm) Wheelbase: 104.7 inches (2659 mm) Ground Clearance: 8.1 inches (206 mm) Weights Curb Weight: Approx. 3900 lbs (1769 kg) Cargo Cargo Volume Rear Seats Up: Approx. 18.5 cu ft Cargo Volume Rear Seats Down: Approx. 42.0 cu ft 🛡️ Safety Features Ratings NHTSA Frontal Driver: Not extensively tested or rated under modern NHTSA standards for this era, but generally considered robust. NHTSA Frontal Passenger: Not extensively tested or rated under modern NHTSA standards for this era. Active Features ABS: Anti-lock Braking System (ABS) standard on all models. AWD: Torque-on-Demand (TOD) All-Wheel Drive system enhances traction and stability. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seatbelts with pretensioners for front occupants. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system (availability may vary by specific production batch). 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, auxiliary input (common upgrades found in aftermarket). Display: Basic digital or analog climate controls and instrument cluster; no central infotainment display in the modern sense. Driver Assistance Cruise Control: Standard cruise control system. Traction Control: Torque-on-Demand (TOD) system acts as a form of traction control. Connectivity Connectivity Features: Limited by modern standards; primarily relies on aftermarket solutions for enhanced connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on driving conditions (refer to manual for specifics). Transmission Fluid Change: Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as recommended by the manual. Spark Plug Replacement: Approximately 60,000 - 100,000 miles (96,000 - 160,000 km), depending on plug type. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic or Conventional API SG or higher. Engine Oil Capacity: Approx. 5.0...
The Isuzu VehiCROSS was a niche, limited-production, compact SUV renowned for its radical styling and capable off-road performance, appealing to a distinct buyer seeking individuality and ruggedness.
Competitive Analysis
Competitors:
Competed in a unique segment, but shared market space with vehicles like the Jeep Cherokee, Toyota RAV4 (higher trims), and early iterations of compact SUVs focusing on sport and capability.
Key Features
Distinctive Design:
Unique asymmetrical body styling, prominent fender flares, body cladding, and rear-mounted spare tire carrier.
Off Road Capability:
Advanced Torque-on-Demand (TOD) all-wheel-drive system, high ground clearance, robust chassis.
Interior Appointments:
Sporty bucket seats, unique dashboard layout, high-quality materials for its class.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (primarily North American market based on available data)
Page Count
Estimated Page Count:
Approximately 1000+ pages (typical for a comprehensive factory service manual)
Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, HVAC Controls, Power Accessories, Body Control Module (BCM), Audio System
Torque-on-Demand (TOD) AWD system diagnosis and repair, body panel alignment, airbag system servicing, unique VehiCROSS features maintenance
Technical Depth
Depth:
Comprehensive from basic preventative maintenance to complete vehicle teardown and rebuild, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all Windows and Mac operating systems.
Software Requirements:
Adobe Acrobat Reader and WinZip (or equivalent decompression software) required.
Print Quality
Readability:
High-resolution scans ensuring clear text, diagrams, and illustrations.
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
6VD1 DOHC V6
Displacement:
3.5 Liters (3494 cc)
Bore X Stroke:
93.4 mm x 85.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
205 hp @ 5400 rpm (for North American models)
Torque:
234 lb-ft @ 3000 rpm (for North American models)
Fuel System
Induction:
Multi-port Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Management
ECU:
Isuzu Electronic Control Unit (ECU)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic with Torque-on-Demand (TOD) All-Wheel Drive
Optional
Transmission Options:
No manual transmission option available for these model years.
Features
Tod System:
Automatically distributes torque between front and rear axles based on driving conditions.
Fluid Specifications
Transmission Fluid Type:
Dexron III (or equivalent) automatic transmission fluid.
📐 Dimensions
Exterior
Length:
167.1 inches (4244 mm)
Width:
72.0 inches (1829 mm)
Height:
65.4 inches (1661 mm)
Wheelbase:
104.7 inches (2659 mm)
Ground Clearance:
8.1 inches (206 mm)
Weights
Curb Weight:
Approx. 3900 lbs (1769 kg)
Cargo
Cargo Volume Rear Seats Up:
Approx. 18.5 cu ft
Cargo Volume Rear Seats Down:
Approx. 42.0 cu ft
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Not extensively tested or rated under modern NHTSA standards for this era, but generally considered robust.
NHTSA Frontal Passenger:
Not extensively tested or rated under modern NHTSA standards for this era.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all models.
AWD:
Torque-on-Demand (TOD) All-Wheel Drive system enhances traction and stability.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system (availability may vary by specific production batch).
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, auxiliary input (common upgrades found in aftermarket).
Display:
Basic digital or analog climate controls and instrument cluster; no central infotainment display in the modern sense.
Driver Assistance
Cruise Control:
Standard cruise control system.
Traction Control:
Torque-on-Demand (TOD) system acts as a form of traction control.
Connectivity
Connectivity Features:
Limited by modern standards; primarily relies on aftermarket solutions for enhanced connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on driving conditions (refer to manual for specifics).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as recommended by the manual.
Spark Plug Replacement:
Approximately 60,000 - 100,000 miles (96,000 - 160,000 km), depending on plug type.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic or Conventional API SG or higher.
Engine Oil Capacity:
Approx. 5.0 US quarts (4.7 Liters) with filter change.
Coolant Type:
Isuzu Super Long Life Coolant (SLLC) or equivalent with 50/50 mix of antifreeze and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 automotive brake fluid.
Known Issues
Engine Performance:
Occasional issues with crankshaft position sensors, oil leaks from valve covers or oil pan.
Electrical System:
Degradation of wiring harnesses over time, particularly in the engine bay; occasional issues with power window regulators and door lock actuators.
Suspension Steering:
Wear in ball joints and tie rod ends due to the vehicle's off-road capabilities and age; potential for minor exhaust system corrosion.
Tod System:
While generally robust, occasional electronic control unit (ECU) issues or actuator problems can occur; proper fluid maintenance is crucial.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Isuzu, a Japanese manufacturer, has a long history in commercial vehicles, trucks, and SUVs, often focusing on durability and off-road capability (e.g., Trooper, Rodeo).
Model Evolution
Predecessors:
While not a direct successor, it shared platform components with the Isuzu Rodeo and Trooper, but offered a far more distinctive and purpose-built design.
Development Purpose:
Developed as a concept vehicle and then brought to production to capture a segment of buyers looking for an avant-garde, capable SUV.
Production
Production Years:
1997-2004 (globally), with North American sales focusing on 1999-2000.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Frequently praised by automotive publications for its unique styling and off-road prowess, often cited as a cult classic and capable adventure vehicle.
Ratings
Design Acclaim:
Won numerous design awards and was featured in concept car shows, cementing its status as an automotive icon.
Certifications
Safety Certifications:
Met all applicable US Federal Motor Vehicle Safety Standards (FMVSS) for its model years.
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