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Iveco Stralis As Euro 4/5 Service Repair Manual

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🏷️ Basic Information Identification Make: Iveco Model: Stralis AS Codes Emission Standard: Euro 4/5 👋 Introduction Market Position Positioning: The Iveco Stralis AS is a heavy-duty truck designed for long-haul and regional transport, known for its robustness and fuel efficiency within its class. Competitive Analysis Competitors: Competes with models such as Scania R-series, Volvo FH, Mercedes-Benz Actros, MAN TGX, and DAF XF. Key Features Features: Emphasis on driver comfort, advanced powertrain options, and a strong chassis for demanding applications. Euro 4/5 compliance signifies an important transitional period in emissions technology. 📋 Manual Details Coverage Areas Covered Regions: Global (European market focus) Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and troubleshooting for all listed engine variants. Clutch: Inspection, adjustment, replacement, and troubleshooting of clutch system components. Gearbox: Repair and maintenance procedures for manual and automated manual transmissions. Hydraulic Retarder: Operation, maintenance, and repair of the hydraulic retarder system. Propeller Shafts: Inspection, balancing, and replacement of propeller shafts and universal joints. Rear Axles: Overhaul, maintenance, and troubleshooting of rear axle assemblies and differentials. Axles: Front and rear axle component diagnostics and repair. Suspensions: Maintenance and repair of front and rear suspension systems, including air suspension components. Wheels And Tyres: Specifications for wheel types, tire sizes, and pressure recommendations. Steering: Repair and adjustment of power steering system, steering linkages, and components. Air System Brakes: Comprehensive diagnostics, repair, and adjustment of the air brake system, ABS, and EBS. Bodywork Chassis Frame: Body panel repair, chassis alignment, and structural integrity checks. Scheduled Maintenance: Detailed maintenance schedules, service intervals, and recommended procedures. Electric Electronic System: Wiring diagrams, component testing, diagnostic procedures for all electrical and electronic systems. Procedures Included Troubleshooting: Systematic troubleshooting guides and flowcharts for common and complex issues. Repair: Step-by-step repair instructions with torque specifications and special tool requirements. Diagnostics: Advanced diagnostic procedures utilizing OBD-II and proprietary Iveco diagnostic tools. Overhaul: Complete engine and component overhaul procedures. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Diagrams: High-quality, detailed diagrams, schematics, and illustrations. Readability: Easy-to-read text sections for clear comprehension. 📊 Manual Specifications File Format Quality: High-resolution PDF Searchable: Likely searchable text within the PDF for quick information retrieval. Print Quality Printability: Printable, allowing for hard copy reference. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Iveco FPT (Fiat Powertrain Technologies) Cursor Series Performance F3Ae3681D: 420 CV (approx. 414 hp) F3Ae3681A: 450 CV (approx. 444 hp) F3Be3681B: 500 CV (approx. 493 hp) F3Be3681A: 560 CV (approx. 552 hp) Fuel System Injection System: Common Rail Direct Injection Emission Control: Systems for Euro 4/5 compliance (e.g., EGR, SCR with AdBlue for Euro 5). 🔧 Transmission Standard Type: Manual transmission (e.g., ZF AS Tronic or similar) with optional automated manual transmission (AMT). Optional Type: Automated Manual Transmission (e.g., ZF AS Tronic) Features Clutch Control: Automatic clutch operation with AMT. 📐 Dimensions Exterior Variations: Multiple cabin configurations (e.g., Hi-Road, Hi-Street) and chassis lengths available, impacting overall dimensions. Weights Gvwr: Typically in the range of 18,000 kg to 26,000 kg (GCW varies based on application, up to 44,000 kg or more). 🛡️ Safety Features Ratings Crash Test: N/A for commercial vehicles in the same manner as passenger cars, but structural integrity and component safety are paramount. Active Features Braking: Advanced Air Brake System (ABS), Electronic Stability Program (ESP) may be available on certain configurations. Passive Features Cabin Structure: Reinforced cab structure for driver protection. 💡 Technology Features Infotainment System: Basic radio systems with CD players were common, with options for more advanced multimedia units in later models or higher trims. Driver Assistance Features: Cruise control, climate control, and potentially basic lane departure warnings or advanced emergency braking systems depending on specification. Connectivity Options: Options for telematics systems for fleet management and vehicle diagnostics. 🔧 Maintenance Service Intervals Oil Change: Typically between 40,000 km and 80,000 km depending on operating conditions and oil specification. Air Filter: Regular inspection and replacement based on operating environment, often tied to mileage or hours. Coolant Check: Regular checks for level and condition, coolant type specified in manual. Fluid Specifications Engine Oil: Specific viscosity grades (e.g., SAE 10W-40, 15W-40) and API/ACEA ratings (e.g., ACEA E4/E6/E7) required. Consult manual for exact specifications. Coolant: Antifreeze concentrate with specific corrosion inhibitors, typically ethylene glycol based, for heavy-duty diesel engines. Brake Fluid: DOT 4 or DOT 5.1 specified for hydraulic braking systems if applicable, but primary system is air brakes. Known Issues Emissions System: Potential issues with EGR valves, DPF (if fitted), and SCR systems (AdBlue) related to sensor failures or clogging, particularly with Euro 5. Electrical System: Wiring harness issues, sensor failures, and...
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Iveco Stralis As Euro 4/5 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Stralis AS
Codes
Emission Standard:
Euro 4/5
👋 Introduction
Market Position
Positioning:
The Iveco Stralis AS is a heavy-duty truck designed for long-haul and regional transport, known for its robustness and fuel efficiency within its class.
Competitive Analysis
Competitors:
Competes with models such as Scania R-series, Volvo FH, Mercedes-Benz Actros, MAN TGX, and DAF XF.
Key Features
Features:
Emphasis on driver comfort, advanced powertrain options, and a strong chassis for demanding applications. Euro 4/5 compliance signifies an important transitional period in emissions technology.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (European market focus)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and troubleshooting for all listed engine variants.
Clutch:
Inspection, adjustment, replacement, and troubleshooting of clutch system components.
Gearbox:
Repair and maintenance procedures for manual and automated manual transmissions.
Hydraulic Retarder:
Operation, maintenance, and repair of the hydraulic retarder system.
Propeller Shafts:
Inspection, balancing, and replacement of propeller shafts and universal joints.
Rear Axles:
Overhaul, maintenance, and troubleshooting of rear axle assemblies and differentials.
Axles:
Front and rear axle component diagnostics and repair.
Suspensions:
Maintenance and repair of front and rear suspension systems, including air suspension components.
Wheels And Tyres:
Specifications for wheel types, tire sizes, and pressure recommendations.
Steering:
Repair and adjustment of power steering system, steering linkages, and components.
Air System Brakes:
Comprehensive diagnostics, repair, and adjustment of the air brake system, ABS, and EBS.
Bodywork Chassis Frame:
Body panel repair, chassis alignment, and structural integrity checks.
Scheduled Maintenance:
Detailed maintenance schedules, service intervals, and recommended procedures.
Electric Electronic System:
Wiring diagrams, component testing, diagnostic procedures for all electrical and electronic systems.
Procedures Included
Troubleshooting:
Systematic troubleshooting guides and flowcharts for common and complex issues.
Repair:
Step-by-step repair instructions with torque specifications and special tool requirements.
Diagnostics:
Advanced diagnostic procedures utilizing OBD-II and proprietary Iveco diagnostic tools.
Overhaul:
Complete engine and component overhaul procedures.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
Diagrams:
High-quality, detailed diagrams, schematics, and illustrations.
Readability:
Easy-to-read text sections for clear comprehension.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF
Searchable:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
Printable, allowing for hard copy reference.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco FPT (Fiat Powertrain Technologies) Cursor Series
Performance
F3Ae3681D:
420 CV (approx. 414 hp)
F3Ae3681A:
450 CV (approx. 444 hp)
F3Be3681B:
500 CV (approx. 493 hp)
F3Be3681A:
560 CV (approx. 552 hp)
Fuel System
Injection System:
Common Rail Direct Injection
Emission Control:
Systems for Euro 4/5 compliance (e.g., EGR, SCR with AdBlue for Euro 5).
🔧 Transmission
Standard
Type:
Manual transmission (e.g., ZF AS Tronic or similar) with optional automated manual transmission (AMT).
Optional
Type:
Automated Manual Transmission (e.g., ZF AS Tronic)
Features
Clutch Control:
Automatic clutch operation with AMT.
📐 Dimensions
Exterior
Variations:
Multiple cabin configurations (e.g., Hi-Road, Hi-Street) and chassis lengths available, impacting overall dimensions.
Weights
Gvwr:
Typically in the range of 18,000 kg to 26,000 kg (GCW varies based on application, up to 44,000 kg or more).
🛡️ Safety Features
Ratings
Crash Test:
N/A for commercial vehicles in the same manner as passenger cars, but structural integrity and component safety are paramount.
Active Features
Braking:
Advanced Air Brake System (ABS), Electronic Stability Program (ESP) may be available on certain configurations.
Passive Features
Cabin Structure:
Reinforced cab structure for driver protection.
💡 Technology Features
Infotainment
System:
Basic radio systems with CD players were common, with options for more advanced multimedia units in later models or higher trims.
Driver Assistance
Features:
Cruise control, climate control, and potentially basic lane departure warnings or advanced emergency braking systems depending on specification.
Connectivity
Options:
Options for telematics systems for fleet management and vehicle diagnostics.
🔧 Maintenance
Service Intervals
Oil Change:
Typically between 40,000 km and 80,000 km depending on operating conditions and oil specification.
Air Filter:
Regular inspection and replacement based on operating environment, often tied to mileage or hours.
Coolant Check:
Regular checks for level and condition, coolant type specified in manual.
Fluid Specifications
Engine Oil:
Specific viscosity grades (e.g., SAE 10W-40, 15W-40) and API/ACEA ratings (e.g., ACEA E4/E6/E7) required. Consult manual for exact specifications.
Coolant:
Antifreeze concentrate with specific corrosion inhibitors, typically ethylene glycol based, for heavy-duty diesel engines.
Brake Fluid:
DOT 4 or DOT 5.1 specified for hydraulic braking systems if applicable, but primary system is air brakes.
Known Issues
Emissions System:
Potential issues with EGR valves, DPF (if fitted), and SCR systems (AdBlue) related to sensor failures or clogging, particularly with Euro 5.
Electrical System:
Wiring harness issues, sensor failures, and ECU problems can arise with age and mileage.
Air Suspension:
Leaking air springs, faulty height sensors, or compressor issues can affect ride height and comfort.
📚 Vehicle History
Brand Heritage
Heritage:
Iveco, a global commercial vehicle manufacturer, has a long history stemming from the FIAT group, with a focus on innovation and ruggedness.
Model Evolution
Evolution:
The Stralis range evolved from earlier Iveco heavy-duty trucks, with the AS designation representing a significant update focusing on aerodynamics, comfort, and emissions compliance.
Production
Production Period:
The Stralis AS generation with Euro 4/5 engines was primarily produced from the mid-2000s to the early 2010s.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for this particular generation might be less publicized, Iveco trucks consistently aim for efficiency, durability, and driver satisfaction.
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