This comprehensive workshop service manual provides detailed information for the JCB 540, 540FS Plus, and 540FS Super Telescopic Handlers. Covering serial numbers 767001 onwards, the manual contains 725 pages of technical specifications, repair procedures, and troubleshooting guides. This detailed resource will equip technicians with the necessary information to perform a wide range of maintenance and repair tasks, ensuring optimal performance and longevity of these powerful machines.

The JCB 540, 540FS Plus, and 540FS Super are powerful and versatile telescopic handlers designed for various demanding applications. With their exceptional reach, lifting capacity, and maneuverability, these machines excel in construction, agriculture, and industrial settings. The 540 boasts a maximum lift capacity of 4.0 tonnes and a reach of 9.7 meters, making it ideal for handling heavy loads at significant heights. The 540FS Plus and 540FS Super models further enhance this capability with increased lift heights of 10.7 meters and 11.7 meters, respectively, while maintaining the 4.0-tonne lift capacity. These machines are powered by robust JCB EcoMAX engines that deliver impressive power and efficiency, ensuring optimal performance even in challenging conditions. The JCB 540 series offers a wide range of features designed for operator comfort and safety. The spacious and ergonomically designed cab provides clear visibility and intuitive controls, facilitating precise operation. The machines feature advanced hydraulic systems for smooth and responsive control, allowing for precise lifting and maneuvering. Enhanced safety features include a load-sensing hydraulic system, overload protection, and an emergency stop button, ensuring operator safety and minimizing potential risks. The JCB 540 series boasts excellent stability and maneuverability, thanks to a robust chassis and advanced suspension system. The compact design allows for operation in confined spaces, while the 4-wheel drive and limited-slip differentials provide exceptional traction and maneuverability on uneven terrain. These features make the JCB 540 series a reliable and efficient solution for a wide range of demanding tasks.