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Jeep Cherokee 1989 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1989 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV/Off-roader Competitive Analysis Competitors 1989: Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner. Key Features Defining Traits: Renowned for its off-road capability, rugged construction, and body-on-frame design. Introduced the modern concept of a compact SUV. 📋 Manual Details Coverage Areas Coverage Type: Complete Factory Service Manual Page Count Estimated Pages: 700+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage for all powertrain configurations including 4.0L Inline-6 and 2.5L Inline-4 gasoline engines. Transmission: Detailed procedures for manual (AX-4, AX-5) and automatic (AW-4, NP229/NP231 transfer case) transmissions. Drivetrain: Front and rear axle assemblies, differentials, driveshafts, CV joints, and four-wheel-drive system operation and repair. Suspension: Front and rear suspension components, springs, shock absorbers, steering linkage, alignment procedures, and leaf spring replacement (rear). Brakes: Front disc and rear drum brake systems, hydraulic components, parking brake system, and bleeding procedures. Electrical: Complete electrical schematics, wiring diagrams, starter, alternator, battery, ignition system, lighting, and accessory circuits. Fuel System: Fuel tank, fuel pump, fuel injectors (EFI systems), fuel filter, and fuel line diagnostics. Cooling System: Radiator, fan clutch, water pump, thermostat, hoses, and coolant specifications. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and pipe routing. Body: Body panel removal and installation, door mechanisms, interior trim, and glass replacement. HVAC: Heating, ventilation, and air conditioning system components, operation, and service. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication points. Diagnostics: Troubleshooting guides for common drivability issues, electrical faults, and mechanical failures. Repair: Step-by-step repair instructions for virtually all components and systems of the vehicle. Overhaul: Detailed engine and transmission overhaul procedures, including component specifications and tolerances. Rebuilding: Rebuilding procedures for specific components such as brake calipers, power steering pumps, and alternators. Troubleshooting Charts: Specific troubleshooting flowcharts for common symptoms and potential causes. Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds. Diagnostic Tools: Guidance on using standard automotive diagnostic tools and interpreting results. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 4.0L (242 cu in) OHV V6 (AMC 4.0) Engine 1 Power: Approx. 177 hp @ 4700 rpm Engine 1 Torque: Approx. 220 lb-ft @ 3200 rpm Secondary Engine Engine 2 Variant: 2.5L (150 cu in) OHV Inline-4 (AMC 2.5L 'Tech IV') Engine 2 Power: Approx. 121 hp @ 4800 rpm Engine 2 Torque: Approx. 170 lb-ft @ 2400 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for 4.0L, Throttle body injection (TBI) for 2.5L. Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Transmission Type: 4-speed Automatic (AW-4) Optional Transmission Transmission Type: 5-speed Manual (AX-5) Features Transfer Case: Command-Trac NV231 part-time or Selec-Trac NP229 full-time 4WD systems. 📐 Dimensions Exterior Wheelbase: 108.7 inches (2761 mm) Length: 172.7 inches (4387 mm) Width: 70.5 inches (1791 mm) Height: 64.5 inches (1638 mm) Weights Curb Weight Est: 3,300 - 3,600 lbs (1497 - 1633 kg) 🛡️ Safety Features Ratings NHTSA Ratings 1989: Not directly comparable to modern standards. Focus on structural integrity for its era. Active Features ABS: Optional on some models (rear-wheel ABS). Passive Features Seatbelts: Front and rear seat belts. 💡 Technology Features Infotainment Audio System: AM/FM radio, optional cassette player, and speaker configurations. Driver Assistance Cruise Control: Available as an option. Connectivity OBD Ii: N/A (Pre-OBD-II era. Uses a proprietary diagnostic connector and procedures). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months (traditional recommendation). Transmission Fluid Change: Every 30,000 miles or 24 months (AW-4 Automatic), Consult manual for AX-5 Manual. Coolant Change Interval: Every 30,000 miles or 24 months. Fluid Specifications Engine Oil Spec: API SG or higher, SAE 10W-30 (check manual for temperature variations). Transmission Fluid Spec Aw4: ATF+2 or equivalent (Dexron II). Transmission Fluid Spec Ax5: GL-4 SAE 75W-90 Gear Oil (consult manual for exact type). Coolant Spec: Mopar Antifreeze/Coolant (50/50 mix with distilled water). Brake Fluid Spec: DOT 3. Known Issues Common Problems 1989: Rust (especially unibody frame rails, floor pans, rocker panels), heater core leaks, aging electrical connectors, overdrive unit issues in AW-4 transmission, potential for head gasket leaks in early 4.0L versions. 📚 Vehicle History Brand Heritage Jeep Legacy: Jeep has a long-standing heritage rooted in military vehicles, emphasizing off-road prowess and durability. Model Evolution Xj Introduction: The XJ Cherokee, introduced in 1984, revolutionized the SUV market with its unibody construction and compact size, moving away from traditional body-on-frame SUVs. Production Manufacturing Plant: Toledo, Ohio, USA 🏆 Awards & Recognition Recognitions Automotive Press 1989: Consistently praised for its off-road capability and value, often...
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Jeep Cherokee 1989 Workshop Service Repair ManualJeep Cherokee 1989 Workshop Service Repair ManualJeep Cherokee 1989 Workshop Service Repair ManualJeep Cherokee 1989 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Year:
1989
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Segment:
Compact SUV/Off-roader
Competitive Analysis
Competitors 1989:
Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner.
Key Features
Defining Traits:
Renowned for its off-road capability, rugged construction, and body-on-frame design. Introduced the modern concept of a compact SUV.
📋 Manual Details
Coverage Areas
Coverage Type:
Complete Factory Service Manual
Page Count
Estimated Pages:
700+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage for all powertrain configurations including 4.0L Inline-6 and 2.5L Inline-4 gasoline engines.
Transmission:
Detailed procedures for manual (AX-4, AX-5) and automatic (AW-4, NP229/NP231 transfer case) transmissions.
Drivetrain:
Front and rear axle assemblies, differentials, driveshafts, CV joints, and four-wheel-drive system operation and repair.
Suspension:
Front and rear suspension components, springs, shock absorbers, steering linkage, alignment procedures, and leaf spring replacement (rear).
Brakes:
Front disc and rear drum brake systems, hydraulic components, parking brake system, and bleeding procedures.
Electrical:
Complete electrical schematics, wiring diagrams, starter, alternator, battery, ignition system, lighting, and accessory circuits.
Fuel System:
Fuel tank, fuel pump, fuel injectors (EFI systems), fuel filter, and fuel line diagnostics.
Cooling System:
Radiator, fan clutch, water pump, thermostat, hoses, and coolant specifications.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and pipe routing.
Body:
Body panel removal and installation, door mechanisms, interior trim, and glass replacement.
HVAC:
Heating, ventilation, and air conditioning system components, operation, and service.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication points.
Diagnostics:
Troubleshooting guides for common drivability issues, electrical faults, and mechanical failures.
Repair:
Step-by-step repair instructions for virtually all components and systems of the vehicle.
Overhaul:
Detailed engine and transmission overhaul procedures, including component specifications and tolerances.
Rebuilding:
Rebuilding procedures for specific components such as brake calipers, power steering pumps, and alternators.
Troubleshooting Charts:
Specific troubleshooting flowcharts for common symptoms and potential causes.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds.
Diagnostic Tools:
Guidance on using standard automotive diagnostic tools and interpreting results.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, printable pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
4.0L (242 cu in) OHV V6 (AMC 4.0)
Engine 1 Power:
Approx. 177 hp @ 4700 rpm
Engine 1 Torque:
Approx. 220 lb-ft @ 3200 rpm
Secondary Engine
Engine 2 Variant:
2.5L (150 cu in) OHV Inline-4 (AMC 2.5L 'Tech IV')
Engine 2 Power:
Approx. 121 hp @ 4800 rpm
Engine 2 Torque:
Approx. 170 lb-ft @ 2400 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for 4.0L, Throttle body injection (TBI) for 2.5L.
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard Transmission
Transmission Type:
4-speed Automatic (AW-4)
Optional Transmission
Transmission Type:
5-speed Manual (AX-5)
Features
Transfer Case:
Command-Trac NV231 part-time or Selec-Trac NP229 full-time 4WD systems.
📐 Dimensions
Exterior
Wheelbase:
108.7 inches (2761 mm)
Length:
172.7 inches (4387 mm)
Width:
70.5 inches (1791 mm)
Height:
64.5 inches (1638 mm)
Weights
Curb Weight Est:
3,300 - 3,600 lbs (1497 - 1633 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings 1989:
Not directly comparable to modern standards. Focus on structural integrity for its era.
Active Features
ABS:
Optional on some models (rear-wheel ABS).
Passive Features
Seatbelts:
Front and rear seat belts.
💡 Technology Features
Infotainment
Audio System:
AM/FM radio, optional cassette player, and speaker configurations.
Driver Assistance
Cruise Control:
Available as an option.
Connectivity
OBD Ii:
N/A (Pre-OBD-II era. Uses a proprietary diagnostic connector and procedures).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (traditional recommendation).
Transmission Fluid Change:
Every 30,000 miles or 24 months (AW-4 Automatic), Consult manual for AX-5 Manual.
Coolant Change Interval:
Every 30,000 miles or 24 months.
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 (check manual for temperature variations).
Transmission Fluid Spec Aw4:
ATF+2 or equivalent (Dexron II).
Transmission Fluid Spec Ax5:
GL-4 SAE 75W-90 Gear Oil (consult manual for exact type).
Coolant Spec:
Mopar Antifreeze/Coolant (50/50 mix with distilled water).
Brake Fluid Spec:
DOT 3.
Known Issues
Common Problems 1989:
Rust (especially unibody frame rails, floor pans, rocker panels), heater core leaks, aging electrical connectors, overdrive unit issues in AW-4 transmission, potential for head gasket leaks in early 4.0L versions.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing heritage rooted in military vehicles, emphasizing off-road prowess and durability.
Model Evolution
Xj Introduction:
The XJ Cherokee, introduced in 1984, revolutionized the SUV market with its unibody construction and compact size, moving away from traditional body-on-frame SUVs.
Production
Manufacturing Plant:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Automotive Press 1989:
Consistently praised for its off-road capability and value, often ranked highly by off-road focused publications.
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