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Jeep Cherokee 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1999 Codes Chassis Code: XJ 👋 Introduction Market Position Market Segment: Compact SUV, known for its off-road capability and ruggedness. Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra. Key Features Vehicle Selling Points: Legendary Jeep 4x4 capability, unibody construction offering a good balance of on-road comfort and off-road prowess, durable and relatively simple mechanicals. Manual Value Proposition Manual Benefit For Owner: Enables owners to perform a wide range of maintenance and repair tasks, saving money and extending the vehicle's lifespan. Provides in-depth understanding of vehicle systems for informed repairs. 📋 Manual Details Coverage Areas Covered Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Exhaust System, Cooling System, HVAC, Body & Frame, Interior, Exterior Trim, Safety Systems (ABS, Airbags) Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of all major engine components including cylinder head, block, crankshaft, camshaft, pistons, connecting rods, valves, timing components, oil pump, oil pan. Engine Fuel System: Fuel injection system operation, fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank servicing, diagnostics for fuel delivery issues. Engine Cooling System: Radiator, water pump, thermostat, coolant hoses, heater core replacement, cooling fan operation and diagnosis, coolant flush and refill procedures. Engine Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors (O2 sensors), emissions control systems. Transmission Manual: NV3550 manual transmission service, clutch replacement, gearbox disassembly and assembly, fluid specifications and capacity. Transmission Automatic: 42RE automatic transmission service, torque converter, valve body, clutch packs, band adjustments, fluid specifications and capacity, troubleshooting common automatic transmission issues. Drivetrain Front Axle: Dana 30 front axle service, differential inspection and repair, axle shafts, universal joints (U-joints), hub assembly replacement. Drivetrain Rear Axle: Dana 35 rear axle service, differential inspection and repair, axle shafts, cover removal and gasket replacement, fluid specifications. Suspension Front: Independent front suspension (IFS) component replacement: control arms, ball joints, coil springs, shock absorbers, sway bar links, steering knuckle. Suspension Rear: Leaf spring rear suspension servicing, shock absorbers, shackle replacement, axle mounting U-bolts. Steering: Power steering system diagnosis and repair, steering gear, power steering pump, steering linkage components (tie rods, drag link), steering column. Brakes Front: Front disc brake service: rotor replacement, brake pad replacement, caliper overhaul, brake hose replacement. Electrical Charging: Alternator testing and replacement, charging system circuit diagnostics, battery maintenance and testing. Electrical Starting: Starter motor testing and replacement, starter solenoid, ignition switch operation. Electrical Lighting: Headlight, taillight, brake light, turn signal bulb replacement, lighting circuit troubleshooting. Electrical Instruments: Instrument cluster diagnosis and repair, speedometer, tachometer, fuel gauge, warning lights. HVAC: Air conditioning system servicing, refrigerant recharge, blower motor replacement, heater core operation, climate control panel diagnostics. Body Exterior: Front bumper removal and installation, rear bumper removal and installation, door panel removal, fender repair, hood adjustment, tailgate operation. Body Interior: Seat removal and installation, dashboard removal, interior trim panel replacement, carpet replacement. Brakes Rear Brakes Rear: Rear drum brake service (if equipped): brake shoe replacement, drum inspection and resurfacing, wheel cylinder replacement. Rear disc brake service (if equipped): rotor replacement, brake pad replacement, caliper overhaul. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant checks and flushes, brake fluid checks. Troubleshooting: Diagnostic flowcharts and procedures for common drivability issues, electrical faults, and mechanical failures. Repair Procedures: Step-by-step guides for component replacement, system overhauls, and major repairs. Diagnostic Techniques: Use of diagnostic tools, reading trouble codes (OBD-II), circuit testing with multimeters, pressure testing. Specifications And Tolerances: Torque specifications for fasteners, engine component clearances, alignment specifications. Technical Depth Depth Of Coverage: Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts, including full engine rebuilds, transmission overhauls, and in-depth electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Notes: High-resolution scans suitable for printing; clarity of diagrams and text is typically good for digital formats. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options 1: 2.5L (150 ci) AMC I4 (Inline 4-cylinder) Engine Options 2: 4.0L (242 ci) AMC I6 (Inline 6-cylinder) Engine Options Diesel: 2.5L VM Motori Turbo Diesel (less common in North America) Performance 4 0L Horsepower 4 0L: 190 hp @ 4600 rpm (approx.) Torque 4 0L: 225 lb-ft @ 3000 rpm (approx.) Performance 2 5L Horsepower 2 5L: 114 hp @ 4700 rpm (approx.) Torque 2 5L: 147 lb-ft @ 3500 rpm (approx.) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Engine Block Material Block Material I6: Cast Iron Block Material I4: Cast Iron Engine Cooling Coolant Type: Ethylene Glycol (50/50 mix...
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Jeep Cherokee 1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Year:
1999
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Market Segment:
Compact SUV, known for its off-road capability and ruggedness.
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra.
Key Features
Vehicle Selling Points:
Legendary Jeep 4x4 capability, unibody construction offering a good balance of on-road comfort and off-road prowess, durable and relatively simple mechanicals.
Manual Value Proposition
Manual Benefit For Owner:
Enables owners to perform a wide range of maintenance and repair tasks, saving money and extending the vehicle's lifespan. Provides in-depth understanding of vehicle systems for informed repairs.
📋 Manual Details
Coverage Areas
Covered Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Exhaust System, Cooling System, HVAC, Body & Frame, Interior, Exterior Trim, Safety Systems (ABS, Airbags)
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all major engine components including cylinder head, block, crankshaft, camshaft, pistons, connecting rods, valves, timing components, oil pump, oil pan.
Engine Fuel System:
Fuel injection system operation, fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank servicing, diagnostics for fuel delivery issues.
Engine Cooling System:
Radiator, water pump, thermostat, coolant hoses, heater core replacement, cooling fan operation and diagnosis, coolant flush and refill procedures.
Engine Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors (O2 sensors), emissions control systems.
Transmission Manual:
NV3550 manual transmission service, clutch replacement, gearbox disassembly and assembly, fluid specifications and capacity.
Transmission Automatic:
42RE automatic transmission service, torque converter, valve body, clutch packs, band adjustments, fluid specifications and capacity, troubleshooting common automatic transmission issues.
Drivetrain Front Axle:
Dana 30 front axle service, differential inspection and repair, axle shafts, universal joints (U-joints), hub assembly replacement.
Drivetrain Rear Axle:
Dana 35 rear axle service, differential inspection and repair, axle shafts, cover removal and gasket replacement, fluid specifications.
Suspension Front:
Independent front suspension (IFS) component replacement: control arms, ball joints, coil springs, shock absorbers, sway bar links, steering knuckle.
Suspension Rear:
Leaf spring rear suspension servicing, shock absorbers, shackle replacement, axle mounting U-bolts.
Steering:
Power steering system diagnosis and repair, steering gear, power steering pump, steering linkage components (tie rods, drag link), steering column.
Brakes Front:
Front disc brake service: rotor replacement, brake pad replacement, caliper overhaul, brake hose replacement.
Electrical Charging:
Alternator testing and replacement, charging system circuit diagnostics, battery maintenance and testing.
Electrical Starting:
Starter motor testing and replacement, starter solenoid, ignition switch operation.
Electrical Lighting:
Headlight, taillight, brake light, turn signal bulb replacement, lighting circuit troubleshooting.
Electrical Instruments:
Instrument cluster diagnosis and repair, speedometer, tachometer, fuel gauge, warning lights.
HVAC:
Air conditioning system servicing, refrigerant recharge, blower motor replacement, heater core operation, climate control panel diagnostics.
Body Exterior:
Front bumper removal and installation, rear bumper removal and installation, door panel removal, fender repair, hood adjustment, tailgate operation.
Body Interior:
Seat removal and installation, dashboard removal, interior trim panel replacement, carpet replacement.
Brakes Rear
Brakes Rear:
Rear drum brake service (if equipped): brake shoe replacement, drum inspection and resurfacing, wheel cylinder replacement. Rear disc brake service (if equipped): rotor replacement, brake pad replacement, caliper overhaul.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant checks and flushes, brake fluid checks.
Troubleshooting:
Diagnostic flowcharts and procedures for common drivability issues, electrical faults, and mechanical failures.
Repair Procedures:
Step-by-step guides for component replacement, system overhauls, and major repairs.
Diagnostic Techniques:
Use of diagnostic tools, reading trouble codes (OBD-II), circuit testing with multimeters, pressure testing.
Specifications And Tolerances:
Torque specifications for fasteners, engine component clearances, alignment specifications.
Technical Depth
Depth Of Coverage:
Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts, including full engine rebuilds, transmission overhauls, and in-depth electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality Notes:
High-resolution scans suitable for printing; clarity of diagrams and text is typically good for digital formats.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 1:
2.5L (150 ci) AMC I4 (Inline 4-cylinder)
Engine Options 2:
4.0L (242 ci) AMC I6 (Inline 6-cylinder)
Engine Options Diesel:
2.5L VM Motori Turbo Diesel (less common in North America)
Performance 4 0L
Horsepower 4 0L:
190 hp @ 4600 rpm (approx.)
Torque 4 0L:
225 lb-ft @ 3000 rpm (approx.)
Performance 2 5L
Horsepower 2 5L:
114 hp @ 4700 rpm (approx.)
Torque 2 5L:
147 lb-ft @ 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Engine Block Material
Block Material I6:
Cast Iron
Block Material I4:
Cast Iron
Engine Cooling
Coolant Type:
Ethylene Glycol (50/50 mix with distilled water)
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed manual (NV3550)
Optional Transmission
Optional Transmission Type:
4-speed automatic (42RE)
Features
Transfer Case Options:
Selec-Trac (part-time 4WD with 2WD option), Command-Trac (part-time 4WD), NP242 (full-time 4WD with 2WD option for some models)
Fluid Specs Automatic
Atf Type:
ATF+4 (Chrysler Specification)
Fluid Specs Manual
Manual Transmission Fluid:
API GL-5, SAE 75W-90 Gear Oil
📐 Dimensions
Exterior Length
Length:
170.1 inches
Exterior Width
Width:
71.2 inches
Exterior Height
Height:
64.3 inches
Wheelbase
Wheelbase:
101.4 inches
Weights
Curb Weight Estimate:
3400 - 3700 lbs (depending on configuration)
Cargo Volume
Cargo Volume Behind Rear Seat:
32.0 cubic feet
Cargo Volume With Rear Seat Folded:
67.0 cubic feet
🛡️ Safety Features
Ratings
NHTSA Rollover Rating Estimate:
4 out of 5 stars (typical for SUVs of this era)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on 4-wheel disc brake systems.
Passive Features
Airbags:
Driver and passenger airbags.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette or CD player, optional premium sound system.
Driver Assistance
Driver Assistance Features:
Limited by era; ABS was an option. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:
Minimal connectivity by modern standards. Some models might have had power windows/locks, cruise control, and basic HVAC controls.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval Recommendation:
Every 3,000 - 7,500 miles or 6 months, depending on oil type and driving conditions.
Service Intervals Transmission Fluid
Transmission Fluid Change Interval Automatic:
Every 30,000 - 60,000 miles, or as per manual recommendations.
Transmission Fluid Change Interval Manual:
Every 60,000 - 100,000 miles.
Service Intervals Coolant
Coolant Flush Interval:
Every 30,000 - 50,000 miles or 2-3 years.
Fluid Specifications Engine Oil
Engine Oil Viscosity 4 0L:
10W-30 (preferred), 10W-40, 5W-30 for colder climates.
Engine Oil Viscosity 2 5L:
10W-30, 5W-30 for colder climates.
Engine Oil Capacity 4 0L:
6 US quarts (with filter)
Engine Oil Capacity 2 5L:
5 US quarts (with filter)
Known Issues
Common Problems:
Head gasket issues (especially on 4.0L I6), cooling system leaks, cracked cylinder heads (early 4.0L), worn-out suspension components, rust (rocker panels, floor pans), minor electrical gremlins.
Part Numbers Filters
Oil Filter Part Number Common:
Wix 51515, Purolator L10000, Fram PH8A (or equivalent)
Air Filter Part Number Common:
Wix 42777, Fram CA8798 (or equivalent)
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long and storied history, dating back to its military origins in WWII. Known for its off-road prowess and rugged utility.
Model Evolution Xj
Xj Generation Era:
The XJ Cherokee, produced from 1984 to 2001, was a revolutionary vehicle for its time, pioneering the compact SUV segment with its unibody construction.
Production
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Model Accolades:
The XJ platform was highly regarded for its off-road capability and as a platform for customization. Frequently cited by enthusiasts for its durability and modification potential.
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