🏷️ Basic Information Identification Make: Jeep Model: Cherokee / Liberty Model Code: KJ Year: 2004 Generation Generation Name: KJ Generation Years: 2002-2007 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size SUV Key Attributes: Off-road capability, rugged styling, practical utility. Competitive Analysis Competitors: Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Chevrolet Tracker. Key Features Manual Value Proposition: Provides comprehensive technical data and repair procedures essential for maintaining and repairing the 2004 Jeep Cherokee/Liberty KJ, enabling cost savings and improved vehicle longevity. 📋 Manual Details Coverage Areas Primary Coverage: Service Shop Manual Specific Coverage: Body, Chassis, Electrical Systems, Powertrain, Suspension, Steering, Brakes, HVAC, Interior, Exterior, Wiring Diagrams Page Count Estimated Page Count: Extensive (typical workshop manuals exceed 1000 pages) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: PDF Digital Features: Fully Bookmarked and Searchable Compatibility: Windows, Linux, Mac 📖 Manual Coverage Systems Covered Powertrain: Engine (2.4L I4, 3.7L V6), Transmission (42RLE Automatic, NV150/NV241 Transfer Cases), Drivetrain (4WD Systems) Chassis Suspension Steering: Front Suspension (Independent Short-Long Arm), Rear Suspension (Solid Axle), Steering System (Power Rack and Pinion), Damping Systems Brakes: Front Disc Brakes, Rear Drum or Disc Brakes (depending on configuration), ABS System Electrical: Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation, Audio Systems, Power Accessories, HVAC Controls, Diagnostic Trouble Codes (DTCs), Wiring Diagrams Body Interior Exterior: Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, HVAC Components, Exterior Trim, Glass, Bumpers Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspections, Tire Rotations Troubleshooting: Diagnostic procedures for engine performance, electrical faults, HVAC issues, and drivability concerns using symptom-based troubleshooting charts and DTCs. Repair Rebuild: Engine component removal and installation, transmission overhaul, brake caliper replacement, suspension arm replacement, steering rack service, electrical component repair. Diagnostic: On-Board Diagnostics (OBD-II) system operation, interpreting scan tool data, troubleshooting electrical circuits using wiring diagrams. Technical Depth Depth: Comprehensive workshop-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to major component overhauls and diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High-resolution, suitable for digital viewing and potential printing of specific sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Digital Features Searchability: Full text search enabled through bookmarks and indexed content. ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.4 Liters Engine 1 Configuration: Inline 4-cylinder (DOHC) Engine 1 Fuel Type: Unleaded Gasoline Engine 1 Power Output: Approximately 147 hp @ 5200 rpm Engine 1 Torque Output: Approximately 165 lb-ft @ 4000 rpm Optional Engine Engine 2 Displacement: 3.7 Liters Engine 2 Configuration: V6 (SOHC) Engine 2 Fuel Type: Unleaded Gasoline Engine 2 Power Output: Approximately 205 hp @ 5200 rpm Engine 2 Torque Output: Approximately 235 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) / Coil-on-Plug (COP) Cooling System Cooling Type: Pressurized Liquid Cooling System 🔧 Transmission Standard Transmission Transmission Type: 4-speed Automatic (42RLE) Optional Transmission Transmission Type: 4-speed Manual (NV150/NV241 - less common) Drivetrain Drive System: Part-time 4WD (Command-Trac), Full-time 4WD (Selec-Trac) Transmission Fluid Automatic Transmission Fluid Spec: ATF+4 (Chrysler Material Specification MS-9602) Transfer Case Fluid Transfer Case Fluid Spec: NV241/NV150: Mopar specific transfer case fluid or equivalent (check manual) 📐 Dimensions Exterior Dimensions Wheelbase: Approx. 104.3 inches Length: Approx. 174.4 inches Width: Approx. 71.0 inches Height: Approx. 68.5 inches Weights Curb Weight: Approx. 3600 - 4100 lbs (depending on configuration) Towing Capacity: Up to 2000-3500 lbs (depending on engine and configuration) Tires Wheels Standard Tire Size: 225/75R16, 235/70R16 (varies by trim and option) Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: Good (IIHS 2004 Model Year) NHTSA Front Passenger Impact: Good (IIHS 2004 Model Year) NHTSA Side Impact: Acceptable (IIHS 2004 Model Year) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Front Driver and Passenger Airbags Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems, satellite radio readiness. Navigation: Optional factory navigation system. Driver Assistance Cruise Control: Standard cruise control. Connectivity Auxiliary Input: Typically not standard, aftermarket solutions available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on oil type and driving conditions; refer to manual for precise intervals). Engine Air Filter Replacement: Every 15,000-30,000 miles or as needed based on driving environment. Spark Plug Replacement: Approximately 60,000-100,000 miles (depending on spark plug type). Fluid Specifications Engine Oil Spec: SAE 5W-30 (for most conditions, check manual for specific ambient temperature ranges and engine types). Coolant Spec: Chrysler OAT (Organic Additive Technology) Antifreeze/Coolant (typically HOAT for this era, refer to manual for exact specification, e.g., MS-9769 or similar). Brake...
Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Chevrolet Tracker.
Key Features
Manual Value Proposition:
Provides comprehensive technical data and repair procedures essential for maintaining and repairing the 2004 Jeep Cherokee/Liberty KJ, enabling cost savings and improved vehicle longevity.
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspections, Tire Rotations
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, HVAC issues, and drivability concerns using symptom-based troubleshooting charts and DTCs.
Repair Rebuild:
Engine component removal and installation, transmission overhaul, brake caliper replacement, suspension arm replacement, steering rack service, electrical component repair.
Diagnostic:
On-Board Diagnostics (OBD-II) system operation, interpreting scan tool data, troubleshooting electrical circuits using wiring diagrams.
Technical Depth
Depth:
Comprehensive workshop-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to major component overhauls and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Resolution:
High-resolution, suitable for digital viewing and potential printing of specific sections.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Digital Features
Searchability:
Full text search enabled through bookmarks and indexed content.
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.4 Liters
Engine 1 Configuration:
Inline 4-cylinder (DOHC)
Engine 1 Fuel Type:
Unleaded Gasoline
Engine 1 Power Output:
Approximately 147 hp @ 5200 rpm
Engine 1 Torque Output:
Approximately 165 lb-ft @ 4000 rpm
Optional Engine
Engine 2 Displacement:
3.7 Liters
Engine 2 Configuration:
V6 (SOHC)
Engine 2 Fuel Type:
Unleaded Gasoline
Engine 2 Power Output:
Approximately 205 hp @ 5200 rpm
Engine 2 Torque Output:
Approximately 235 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS) / Coil-on-Plug (COP)
NV241/NV150: Mopar specific transfer case fluid or equivalent (check manual)
📐 Dimensions
Exterior Dimensions
Wheelbase:
Approx. 104.3 inches
Length:
Approx. 174.4 inches
Width:
Approx. 71.0 inches
Height:
Approx. 68.5 inches
Weights
Curb Weight:
Approx. 3600 - 4100 lbs (depending on configuration)
Towing Capacity:
Up to 2000-3500 lbs (depending on engine and configuration)
Tires Wheels
Standard Tire Size:
225/75R16, 235/70R16 (varies by trim and option)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
Good (IIHS 2004 Model Year)
NHTSA Front Passenger Impact:
Good (IIHS 2004 Model Year)
NHTSA Side Impact:
Acceptable (IIHS 2004 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Front Driver and Passenger Airbags
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems, satellite radio readiness.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
Typically not standard, aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on oil type and driving conditions; refer to manual for precise intervals).
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving environment.
Spark Plug Replacement:
Approximately 60,000-100,000 miles (depending on spark plug type).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (for most conditions, check manual for specific ambient temperature ranges and engine types).
Coolant Spec:
Chrysler OAT (Organic Additive Technology) Antifreeze/Coolant (typically HOAT for this era, refer to manual for exact specification, e.g., MS-9769 or similar).
Brake Fluid Spec:
DOT 3 or DOT 4 (confirm with manual).
Known Issues
Common Issues Powertrain:
Water pump leaks, thermostat housing leaks, piston slap on cold starts (particularly 3.7L), EGR valve issues.
Common Issues Suspension Steering:
Ball joint wear, control arm bushing wear, steering rack leaks.
Common Issues Electrical:
Window regulator failure, power lock actuator failure, HVAC blower motor resistor failure, ABS sensor failures.
Common Issues Other:
Radiator leaks, AC compressor issues, exhaust manifold cracks (on 3.7L V6).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's long history of producing rugged, go-anywhere vehicles.
Model Evolution
Kj Introduction:
Introduced for the 2002 model year as a replacement for the aging Cherokee XJ in most markets, marketed as the Liberty in North America.
Kj Platform:
Built on the Jeep KJ platform, featuring a unibody construction for improved ride comfort and handling compared to earlier body-on-frame Jeeps.
Production
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Iiihs Crash Test Front:
Good (Frontal Offset Crash Test) - Insurance Institute for Highway Safety
Iiihs Crash Test Side:
Acceptable (Side Impact Crash Test) - Insurance Institute for Highway Safety
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