🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1994 Codes Chassis Code: XJ Engine Codes: 2.5L (AMC 150), 4.0L (AMC 242) 👋 Introduction Market Position Market Position: The 1994 Jeep Cherokee XJ represents the peak of the early to mid-generation XJ platform, a beloved compact SUV known for its ruggedness, capability, and off-road prowess. It competed against vehicles like the Ford Explorer, Toyota 4Runner, and Chevrolet S-10 Blazer. Competitive Analysis Competitive Analysis: The XJ's unibody construction was revolutionary for its time, offering a lighter and more rigid platform than traditional body-on-frame SUVs. This, combined with the legendary 4.0L inline-six engine and Jeep's renowned 4x4 systems, cemented its place as a benchmark in the segment. Key Features Key Features: Compact SUV, capable off-road, unibody construction, available 4.0L inline-6 engine, robust 4x4 systems, durable and reliable reputation. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical, HVAC, Body, Emissions, Troubleshooting, Wiring Diagrams, Lubrication, Maintenance, Specifications Page Count Page Count: Estimated 1000+ pages (typical for a full factory service manual) Manual Type Manual Type: Factory Service Repair Workshop Manual Completeness: Complete Factory Service Manual covering all aspects of repair and maintenance. Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Systems: 2.5L AMC 150 I4, 4.0L AMC 242 I6: Engine mechanical, cooling system, fuel system (MPI), ignition system, lubrication, exhaust system, emissions control Transmission Drivetrain: Manual Transmissions (AX-5, NV3550), Automatic Transmissions (AW4, 30RH): Clutch, transfer case (Command-Trac, Selec-Trac), drive shafts, axles (Dana 30 front, Dana 35 rear, Chrysler 8.25 rear optional) Suspension Steering: Front leaf spring suspension, Rear leaf spring suspension, Power steering system, steering gear, steering column Brake System: Front disc brakes, Rear drum brakes, Parking brake, Anti-lock Braking System (ABS) for some models Electrical System: Battery, starting system, charging system, lighting, instruments and gauges, horn, wipers and washers, power windows, power locks, fuse block, relays, diagnostic trouble codes (OBD-I) HVAC Body: Heating, Ventilation, and Air Conditioning (HVAC) system, interior trim, exterior trim, doors, windows, latches, locks, body repair, glass replacement Chassis Systems: Frame (unibody) construction, suspension components, steering linkage, exhaust system routing and components Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad/shoe replacement, battery maintenance Repair Procedures: Engine tune-ups, complete engine overhauls, transmission rebuilds, axle overhauls, suspension component replacement, brake system repairs, electrical diagnostics and repair, HVAC system servicing, body panel repair Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, electrical troubleshooting using wiring diagrams Technical Specifications: Torque specifications, fluid capacities, clearances, component identification, wiring diagrams, diagnostic codes Diagnostic Procedures: OBD-I diagnostic code retrieval and interpretation, component testing procedures, circuit testing Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics) Wiring Diagrams: Includes detailed electrical wiring diagrams for all major systems 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable PDF text Print Quality Print Quality: High-resolution, suitable for printing Printable: Printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: 4.0L (3960cc) AMC 242 Inline-6 Secondary Engine: 2.5L (2460cc) AMC 150 Inline-4 Performance Horsepower 4.0L: 184 hp @ 4700 rpm (approximate) Torque 4.0L: 220 lb-ft @ 3200 rpm (approximate) Horsepower 2.5L: 125 hp @ 4600 rpm (approximate) Torque 2.5L: 150 lb-ft @ 2400 rpm (approximate) Fuel System Fuel System: Multi-Point Fuel Injection (MPI) Fuel Type Fuel Type: Unleaded Gasoline Ignition System Ignition System: Distributorless Ignition System (DIS) with Crankshaft Position Sensor Engine Block Material Engine Block Material 4.0L: Cast Iron Engine Block Material 2.5L: Cast Iron 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (AX-5) Optional Optional Transmission: 3-Speed Automatic (AW4) Optional Transmission 2: 4-Speed Automatic (30RH, later replaced AW4) Features Transfer Case Options: Command-Trac (2WD/4WD Part-Time), Selec-Trac (2WD/4WD Full-Time) Fluid Specifications Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 (AX-5); Mercon ATF or equivalent (NV3550) Automatic Transmission Fluid: Dexron III/Mercon ATF Gear Ratios Ax5 Gear Ratios Ax5: 1st: 3.95, 2nd: 2.18, 3rd: 1.37, 4th: 1.00, 5th: 0.85, Reverse: 3.53 (approximate, consult manual for exact ratios) Gear Ratios Aw4 Gear Ratios Aw4: 1st: 2.73, 2nd: 1.57, 3rd: 1.00, 4th: 0.69, Reverse: 2.20 (approximate, consult manual for exact ratios) 📐 Dimensions Exterior Wheelbase: 101.4 inches Length: 164.0 inches Width: 69.4 inches Height: 63.1 inches Ground Clearance: Approximately 8-10 inches depending on tire and suspension configuration Weights Curb Weight: 3,200 - 3,500 lbs (approximate, depending on configuration) Gross Vehicle Weight Rating: 4,700 - 5,000 lbs (approximate) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (driver), 4-star (passenger) - 1994 model year safety ratings (may vary slightly by configuration) IIHS Side Impact: Acceptable (typically rated for this era) Active Features Active Safety Features: Four-wheel Anti-lock Braking System (ABS) available on some models Passive Features Passive Safety Features: Seat belts,...