🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Engine Options: 2.5L I4, 4.0L I6 Production Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV, renowned for its off-road capability and utilitarian design. Competitive Analysis Competitors: Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner. Key Features Design Philosophy: Body-on-frame construction, robust four-wheel-drive systems (Command-Trac, Selec-Trac), reliable and torquey inline-six engine, compact footprint. Cult Following: Strong enthusiast base due to its durability, customization potential, and classic Jeep character. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for Jeep Cherokee XJ models with 2.5L and 4.0L engines. Specific Systems Covered: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Emissions Control. Page Count Estimated Pages: Extensive (typically over 1500 pages for a complete workshop manual of this scope) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for 2.5L (AMC 150) and 4.0L (AMC 242) inline engines, including disassembly, inspection, repair, and reassembly of cylinder heads, blocks, pistons, crankshafts, camshafts, and valvetrain. Fuel System: Covers fuel delivery, injection systems (MPI), fuel pumps, injectors, fuel pressure regulators, and evaporative emissions control (EVAP). Ignition System: Diagnosis and repair of electronic ignition systems, spark plugs, coils, distributors (where applicable in early years), and control modules. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan, and fan clutch servicing and repair. Lubrication System: Oil pump, oil pan, oil filter, and lubrication passages, including oil change procedures and specifications. Exhaust System: Catalytic converter, mufflers, exhaust pipes, and oxygen sensors. Transmission Manual: Service and repair for NV1500, NV3550, and AX-15 manual transmissions. Includes clutch system, gearbox disassembly, and component replacement. Transmission Automatic: Service and repair for AW4 (Aisin-Warner) and 32RH (Chrysler) automatic transmissions. Covers torque converter, valve body, planetary gears, and electronic controls. Drivetrain Transfer Case: Service for Selec-Trac (242) and Command-Trac (231) transfer cases, including chain wear, seal replacement, and fluid capacities. Drivetrain Axles: Dana 30 (front) and Dana 35c/AMC 20 (rear) axle servicing, including differential overhaul, gear pattern checks, bearings, and seals. Suspension Front: Leaf spring (early models) and coil spring suspension systems. Ball joints, control arms, shock absorbers, and steering stabilizer servicing. Suspension Rear: Leaf spring suspension servicing, shock absorbers, and axle housing alignment. Steering System: Power steering pump, gearbox, tie rods, drag link, and steering column repair and adjustment. Brake System: Front disc and rear drum brakes. Hydraulic system, master cylinder, power booster, caliper and wheel cylinder overhaul, brake pad/shoe replacement, and brake fluid specifications. Anti Lock Brakes: Diagnosis and repair for ABS systems (if equipped). Electrical System Power: Battery, alternator, starter motor, charging system diagnosis and repair. Electrical System Lighting: Headlights, taillights, interior lights, and accessory lighting circuits. Electrical System Instruments: Dashboard gauges, warning lights, and instrument cluster servicing. Electrical System Wiring Diagrams: Detailed wiring schematics for all major vehicle systems. HVAC System: Air conditioning compressor, condenser, evaporator, blower motor, heater core, and climate control system. Body Exterior: Door panel removal, body panel alignment, tailgate, liftgate, and bumper servicing. Body Interior: Seat removal, dashboard trim, headliner, and carpet replacement. Body Glass: Windshield, side glass, and rear window replacement. Emissions Control: EGR system, PCV system, and secondary air injection (if equipped) diagnosis and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, and lubrication. Engine Repair: Complete engine overhaul, piston ring replacement, bearing replacement, cylinder head gasket replacement, timing chain/belt replacement (chain for XJ). Transmission Repair: Clutch replacement, transmission fluid and filter changes, internal transmission component replacement. Brake Service: Brake pad and rotor/drum replacement, caliper and wheel cylinder seal replacement, brake bleeding. Electrical Diagnostics: Troubleshooting of electrical faults, wiring harness repair, component testing, fuse and relay diagnosis. Suspension And Steering Alignment: Wheel alignment procedures, ball joint replacement, tie rod end replacement, power steering system repair. Diagnostic Trouble Codes: OBD-I and OBD-II (later models) diagnostic procedures, DTC lookup, and interpretation. Body And Interior Repair: Door mechanism repair, window regulator replacement, trim panel installation, dent repair guidance. Technical Depth Depth: In-depth, professional-level coverage suitable for experienced DIY mechanics and professional technicians. Includes detailed specifications, torque values, diagnostic flowcharts, and component testing procedures. 📊 Manual Specifications File Format Format Details: Digital download, typically PDF. Searchable text, printable pages. High-resolution diagrams and illustrations. Print Quality Quality Description: Clear, legible text and high-quality images of diagrams, illustrations, and photographs. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 2.5L I4: AMC 150. Displacement: 2467cc (150 cu in). Bore x Stroke: 3.88 x 3.25 in. Compression Ratio: 8.8:1. Horsepower: 125 hp @ 4800 rpm. Torque: 190 lb-ft @ 2400 rpm. 4.0L I6: AMC 242. Displacement: 3960cc...