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Jeep Wrangler JK 2.8 Diesel 3.0L 3.6L 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: JK Year: 2010 Region: Global (specific to engine variants) 👋 Introduction Market Position Segment: Compact SUV, off-road focused utility vehicle Competitive Analysis Competitors 2010: Toyota FJ Cruiser, Nissan Xterra, Hummer H3, Ford Bronco (historic competitor), Land Rover Defender (historically) Key Features Design Philosophy: Rugged, go-anywhere capability, iconic styling, removable doors and roof for open-air experience Manual Value Proposition: Provides professional-level repair and maintenance guidance for a highly capable off-road vehicle, empowering owners to perform a wide range of tasks. 📋 Manual Details Coverage Areas Engine Variants: 2.8L Diesel, 3.0L (likely refers to older CRD or specific market engines, needs clarification, but 3.6L Pentastar is primary gasoline for later JK), 3.6L Pentastar Chassis Configurations: 2-door (JKU) and 4-door (JK), likely including all trim levels Page Count Estimated Pages: Hundreds (specific number not provided, but characteristic of comprehensive factory manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description) Format File Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (2.8L Diesel, 3.6L Pentastar), fuel system, ignition system, lubrication system, cooling system, exhaust system, engine control systems (ECU/PCM), automatic and manual transmissions, driveline, axles, transfer case Chassis And Suspension: Frame and body, suspension system (front and rear solid axles, coil springs, shock absorbers, control arms), steering system, braking system (ABS, discs, drums), wheels and tires Electrical And Electronics: Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, power windows, power locks, airbags, body control modules (BCM), infotainment system, diagnostic trouble codes (DTCs) HVAC And Comfort: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control Body And Trim: Exterior panels, interior trim, doors, windows, seats, bumpers, hoods, fenders, convertible top mechanisms Procedures Included Maintenance: Oil and filter changes, fluid level checks and top-offs, filter replacements (air, fuel, cabin), spark plug replacement, belt inspections and replacement, brake pad and rotor service, tire rotation and balancing Repair And Overhaul: Engine disassembly and reassembly, transmission overhaul, clutch replacement, suspension component replacement (shocks, springs, bushings), brake system repairs, steering component replacement, electrical component diagnosis and repair, body panel repair and replacement Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, wiring diagrams for electrical systems, flowcharts for diagnosing drivability issues Specifications And Tolerances: Torque specifications for critical fasteners, engine clearances, component tolerances, diagnostic data values Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Includes procedures from basic maintenance to complete component rebuilds and in-depth diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if properly created from factory source, allowing quick navigation to specific topics. Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital download PDF) Paper Type Paper Quality: N/A (Digital download PDF) Licensing Usage Rights: Lifetime use, no expiry or renewal fees, installable on multiple devices. ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.8L CRD (Common Rail Diesel Engine) Engine 1 Displacement: 2.8 Liters (2776 cc) Engine 1 Configuration: Inline 4-cylinder, Turbocharged, Intercooled Diesel Engine 1 Fuel System: Common Rail Direct Injection (CRDI) Engine 1 Approx Hp: ~177 hp (varies by market tune) Engine 1 Approx Torque: ~339 lb-ft (varies by market tune) Secondary Engine Engine 2 Name: 3.6L Pentastar V6 Engine 2 Displacement: 3.6 Liters (3604 cc) Engine 2 Configuration: V6, Naturally Aspirated Engine 2 Fuel System: Multi-Point Fuel Injection (MPI) Engine 2 Approx Hp: ~285 hp @ 6400 RPM Engine 2 Approx Torque: ~260 lb-ft @ 4800 RPM Engine Control ECM Type: Chrysler's NGC (Next Generation Controller) or similar for 2010 models, evolving to Pentastar-specific ECUs. 🔧 Transmission Standard Transmission Standard Type: 6-Speed Manual (NSG 370) Optional Transmission Optional Type: 5-Speed Automatic (W5A580) Transfer Case Transfer Case Type: Command-Trac NV241G (Part-time 2-speed) or optional Rock-Trac NV241OR (Heavy-duty part-time 2-speed with 4:1 low range) Fluid Requirements Manual Transmission Fluid: MS-9224 specification, e.g., Mopar Manual Transmission Lubricant Automatic Transmission Fluid: NS-3 / ATF+4 (MB 236.10 compliant for W5A580, typically Mopar ATF+4) 📐 Dimensions Exterior 2 Door Wheelbase: 95.4 inches (2423 mm) Length: 160.0 inches (4064 mm) Width: 73.7 inches (1872 mm) Height: 72.4 inches (1839 mm) Exterior 4 Door Wheelbase: 116.0 inches (2946 mm) Length: 179.4 inches (4557 mm) Width: 73.7 inches (1872 mm) Height: 72.4 inches (1839 mm) Weights Curb Weight 2 Door Gas: ~4077 lbs (1849 kg) Curb Weight 4 Door Gas: ~4457 lbs (2022 kg) Curb Weight 2 Door Diesel: ~4285 lbs (1944 kg) Curb Weight 4 Door Diesel: ~4656 lbs (2112 kg) 🛡️ Safety Features Ratings NHTSA Rollover Rating 2 Door: 4 out of 5 stars (2010 Model) IIHS Crash Test Results: Frontal offset: Acceptable, Side impact: Good (for comparable years/models) Active Features Stability Control: Electronic Stability Control (ESC) with Hill Start Assist (HSA) and Trailer Sway Control (TSC) Traction Control: Traction Control System...
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Jeep Wrangler JK 2.8 Diesel 3.0L 3.6L 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Wrangler
Model Code:
JK
Year:
2010
Region:
Global (specific to engine variants)
👋 Introduction
Market Position
Segment:
Compact SUV, off-road focused utility vehicle
Competitive Analysis
Competitors 2010:
Toyota FJ Cruiser, Nissan Xterra, Hummer H3, Ford Bronco (historic competitor), Land Rover Defender (historically)
Key Features
Design Philosophy:
Rugged, go-anywhere capability, iconic styling, removable doors and roof for open-air experience
Manual Value Proposition:
Provides professional-level repair and maintenance guidance for a highly capable off-road vehicle, empowering owners to perform a wide range of tasks.
📋 Manual Details
Coverage Areas
Engine Variants:
2.8L Diesel, 3.0L (likely refers to older CRD or specific market engines, needs clarification, but 3.6L Pentastar is primary gasoline for later JK), 3.6L Pentastar
Chassis Configurations:
2-door (JKU) and 4-door (JK), likely including all trim levels
Page Count
Estimated Pages:
Hundreds (specific number not provided, but characteristic of comprehensive factory manuals)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
File Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (2.8L Diesel, 3.6L Pentastar), fuel system, ignition system, lubrication system, cooling system, exhaust system, engine control systems (ECU/PCM), automatic and manual transmissions, driveline, axles, transfer case
Chassis And Suspension:
Frame and body, suspension system (front and rear solid axles, coil springs, shock absorbers, control arms), steering system, braking system (ABS, discs, drums), wheels and tires
Electrical And Electronics:
Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, power windows, power locks, airbags, body control modules (BCM), infotainment system, diagnostic trouble codes (DTCs)
HVAC And Comfort:
Heating, Ventilation, and Air Conditioning (HVAC) system, climate control
Body And Trim:
Exterior panels, interior trim, doors, windows, seats, bumpers, hoods, fenders, convertible top mechanisms
Procedures Included
Maintenance:
Oil and filter changes, fluid level checks and top-offs, filter replacements (air, fuel, cabin), spark plug replacement, belt inspections and replacement, brake pad and rotor service, tire rotation and balancing
Repair And Overhaul:
Engine disassembly and reassembly, transmission overhaul, clutch replacement, suspension component replacement (shocks, springs, bushings), brake system repairs, steering component replacement, electrical component diagnosis and repair, body panel repair and replacement
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, wiring diagrams for electrical systems, flowcharts for diagnosing drivability issues
Specifications And Tolerances:
Torque specifications for critical fasteners, engine clearances, component tolerances, diagnostic data values
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Includes procedures from basic maintenance to complete component rebuilds and in-depth diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if properly created from factory source, allowing quick navigation to specific topics.
Print Quality
Print Capability:
Printable (single pages or entire manual)
Binding Type
Binding:
N/A (Digital download PDF)
Paper Type
Paper Quality:
N/A (Digital download PDF)
Licensing
Usage Rights:
Lifetime use, no expiry or renewal fees, installable on multiple devices.
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.8L CRD (Common Rail Diesel Engine)
Engine 1 Displacement:
2.8 Liters (2776 cc)
Engine 1 Configuration:
Inline 4-cylinder, Turbocharged, Intercooled Diesel
Engine 1 Fuel System:
Common Rail Direct Injection (CRDI)
Engine 1 Approx Hp:
~177 hp (varies by market tune)
Engine 1 Approx Torque:
~339 lb-ft (varies by market tune)
Secondary Engine
Engine 2 Name:
3.6L Pentastar V6
Engine 2 Displacement:
3.6 Liters (3604 cc)
Engine 2 Configuration:
V6, Naturally Aspirated
Engine 2 Fuel System:
Multi-Point Fuel Injection (MPI)
Engine 2 Approx Hp:
~285 hp @ 6400 RPM
Engine 2 Approx Torque:
~260 lb-ft @ 4800 RPM
Engine Control
ECM Type:
Chrysler's NGC (Next Generation Controller) or similar for 2010 models, evolving to Pentastar-specific ECUs.
🔧 Transmission
Standard Transmission
Standard Type:
6-Speed Manual (NSG 370)
Optional Transmission
Optional Type:
5-Speed Automatic (W5A580)
Transfer Case
Transfer Case Type:
Command-Trac NV241G (Part-time 2-speed) or optional Rock-Trac NV241OR (Heavy-duty part-time 2-speed with 4:1 low range)
Fluid Requirements
Manual Transmission Fluid:
MS-9224 specification, e.g., Mopar Manual Transmission Lubricant
Automatic Transmission Fluid:
NS-3 / ATF+4 (MB 236.10 compliant for W5A580, typically Mopar ATF+4)
📐 Dimensions
Exterior 2 Door
Wheelbase:
95.4 inches (2423 mm)
Length:
160.0 inches (4064 mm)
Width:
73.7 inches (1872 mm)
Height:
72.4 inches (1839 mm)
Exterior 4 Door
Wheelbase:
116.0 inches (2946 mm)
Length:
179.4 inches (4557 mm)
Width:
73.7 inches (1872 mm)
Height:
72.4 inches (1839 mm)
Weights
Curb Weight 2 Door Gas:
~4077 lbs (1849 kg)
Curb Weight 4 Door Gas:
~4457 lbs (2022 kg)
Curb Weight 2 Door Diesel:
~4285 lbs (1944 kg)
Curb Weight 4 Door Diesel:
~4656 lbs (2112 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2 Door:
4 out of 5 stars (2010 Model)
IIHS Crash Test Results:
Frontal offset: Acceptable, Side impact: Good (for comparable years/models)
Active Features
Stability Control:
Electronic Stability Control (ESC) with Hill Start Assist (HSA) and Trailer Sway Control (TSC)
Traction Control:
Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags, available side curtain airbags (standard on 4-door models later in JK lifecycle, may vary for 2010)
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Available Uconnect system with AM/FM radio, CD/MP3 player, SiriusXM Satellite Radio, and optional navigation. Base models may have simpler audio systems.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Bluetooth:
Available Bluetooth connectivity for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval Gas:
Typically every 6,000-7,500 miles (9,600-12,000 km) or 6 months, whichever comes first, depending on driving conditions.
Oil Change Interval Diesel:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, often recommended more frequently for diesel under heavy use.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect annually or every 15,000 miles (24,000 km), replace as needed.
Brake Fluid Change:
Typically every 24-36 months or 30,000-45,000 miles (48,000-72,000 km).
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-30, meeting Chrysler MS-6395 specification (e.g., Mopar SAE 5W-30 Synthetic)
Engine Oil Diesel:
SAE 5W-30 or 5W-40, meeting ACEA C3 or API CJ-4 specifications (e.g., Mopar SAE 5W-30 Diesel Engine Oil)
Coolant:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (Organic Additive Technology) or equivalent, 50/50 mix with distilled water.
Power Steering Fluid:
ATF+4 or CHRYSLER MS-9602.
Known Issues
Clutch Wear Manual:
Clutch assembly wear is common in manual transmissions, especially with off-road use or heavy towing.
Death Wobble Jk:
A phenomenon where severe shimmy/wobble occurs, often related to worn steering and suspension components (track bar, ball joints, tie rod ends, steering stabilizer).
Leaks:
Potential for leaks from the oil pan, valve covers, or differentials, especially with age and mileage.
Actuator Failures:
Issues with power window motors, door lock actuators, and HVAC blend door actuators.
📚 Vehicle History
Brand Heritage
Brand Origin:
Willys-Overland, iconic military origins dating back to WWII
Model Evolution
Jk Generation Introduction:
The JK generation replaced the TJ generation in 2007, featuring a complete redesign, including the first-ever four-door Wrangler (Unlimited).
2010 Model Year Changes:
Minor updates or package adjustments typically occur. The 3.6L Pentastar engine was introduced for the 2011 model year, making the 2.8L Diesel and potentially a different gasoline engine the primary options for 2010. The product listing's inclusion of 3.0L and 3.6L for 2010 might be a generalization or include specific market engines.
Production
Assembly Location:
Toledo South Assembly Plant, Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Consistently recognized by automotive journalists and off-road enthusiasts for its superior off-road capability and iconic design.
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