🏷️ Basic Information Identification Make: Jeep Model: Cherokee (XJ) Year: 1997 Codes Chassis Code: XJ 👋 Introduction Market Position Positioning: Essential technical resource for Jeep Cherokee XJ owners and independent repair shops. Competitive Analysis Alternatives: Offers a more detailed and accessible alternative to older, physical workshop manuals; superior to generic online forums for definitive procedures. Key Features Ease Of Use: User-friendly, interactive PDF with easy navigation, eliminating the need for cumbersome paper manuals. Diagrams Illustrations: High-quality diagrams and illustrations to clarify complex procedures. Target Audience Audience: DIY enthusiasts, hobbyists, novice mechanics, and professional technicians working on Jeep Cherokee XJ vehicles. 📋 Manual Details Coverage Areas Primary Market: North America Trim Levels Covered: All trim levels (e.g., SE, Sport, Classic, Limited, Country) Body Styles Covered: 2-door and 4-door SUV Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual (FSM) / Workshop Repair Manual Language Language: English Format Format: PDF (Electronic) 📖 Manual Coverage Systems Covered Powertrain: Engine (4.0L Inline-6, 2.5L Inline-4), Transmission (AW4 Automatic, AX-15 Manual), Transfer Case (NP231, NP242) Chassis: Suspension (Solid Axle Front/Rear), Steering, Brakes (Front Disc/Rear Drum, Optional Front/Rear Disc) Electrical: Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, Power Accessories, Diagnostic Trouble Codes (DTCs) Body: Interior Trim, Exterior Panels, Doors, Windows, Seats, HVAC System Fuel System: Fuel Pump, Fuel Filter, Fuel Injectors, Fuel Pressure Regulator, Evaporative Emission Control (EVAP) System Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Tailpipe, Oxygen Sensors Cooling System: Radiator, Water Pump, Thermostat, Cooling Fan, Hoses, Coolant Reservoir Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Lubrication Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, DTC Interpretation, Component Testing Procedures Engine Rebuilding: Cylinder Head Reconditioning, Piston and Connecting Rod Installation, Crankshaft and Bearing Service, Timing Component Replacement Suspension And Steering: Front Axle Alignment, Ball Joint Replacement, Tie Rod End Replacement, Steering Gearbox Service, Shock Absorber/Strut Replacement Brake System: Brake Pad and Rotor Replacement, Brake Shoe and Drum Service, Brake Caliper Rebuild, Master Cylinder Replacement, Brake Line Bleeding Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics) Diagnostic Tools: Information on using basic hand tools, multimeter, scan tools (OBD-II for 1996+ models), and specialized Chrysler diagnostic equipment (DRB II). 📊 Manual Specifications File Format Searchability: Searchable text content within the PDF Interactivity: Interactive with subject/link navigation Document Quality: High-resolution digital scans, ensuring clarity of text and diagrams. Print Quality Printability: Printable pages for targeted repairs Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1: 4.0L (242 ci) OHV Inline-6 'Power-Tech Six' Engine 2: 2.5L (150 ci) OHV Inline-4 'Tech-4' Performance 4.0L Horsepower: Approx. 190 hp @ 4750 rpm (varies slightly by year) 4.0L Torque: Approx. 225 lb-ft @ 4000 rpm (varies slightly by year) 2.5L Horsepower: Approx. 125 hp @ 5000 rpm 2.5L Torque: Approx. 145 lb-ft @ 2800 rpm Fuel System Fuel Delivery 4.0L: Sequential Multi-Port Fuel Injection (MPI) Fuel Delivery 2.5L: Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Manual Transmission Option: AX-15 5-speed Manual Transmission Optional Automatic Transmission Option: AW4 4-speed Automatic Transmission Features Transfer Case Options: New Process (NP) NP231 Command-Trac (Part-Time 2WD/4WD) or NP242 Select-Trac (Full-Time 4WD with 2WD option) 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.5 inches (4255 mm) Width: 69.4 inches (1763 mm) Height: 63.7 inches (1618 mm) Weights Curb Weight: Approx. 3,300 - 3,600 lbs (1497 - 1633 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Likely 4 stars (based on contemporary testing, specific 1997 data may vary) Active Features ABS: Standard on some models, optional on others (typically rear drum with optional front discs had rear ABS) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Front: Lap and Shoulder Belts; Rear: Lap Belts (center), Lap and Shoulder Belts (outboard) 💡 Technology Features Infotainment Audio System: Factory AM/FM Cassette, Optional AM/FM CD Player. Various speaker configurations. Driver Assistance ABS Availability: Optional, depending on trim and configuration. Connectivity Connectivity Features: Limited by era; primarily focused on vehicle systems and basic audio. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 to 7,500 miles (7,500 miles recommended with synthetic oil, 3,000 miles with conventional) Transmission Fluid Interval: Every 30,000 to 60,000 miles, depending on usage and fluid type Fluid Specifications Engine Oil 4.0L: SAE 10W-30 (API SG or higher), API SJ/SL/SM recommended. Capacity: 6 quarts (5.7 liters) with filter. Engine Oil 2.5L: SAE 5W-30 (API SG or higher), API SJ/SL/SM recommended. Capacity: 5 quarts (4.7 liters) with filter. Automatic Transmission Fluid: ATF+3 (Chrysler material P/N 05010438AA) or equivalent DEXRON-III/MERCON. Capacity: Approx. 7 quarts (6.6 liters) dry fill. Manual Transmission Fluid Ax15: API GL-3 or GL-4 SAE 75W-90 gear oil....
Chrysler HOAT (Hybrid Organic Additive Technology) coolant or equivalent, typically a 50/50 mix of antifreeze and distilled water. Capacity: Approx. 11.5 quarts (10.9 liters).
Known Issues
Common Xjj Issues:
Head gasket failures (especially 4.0L), radiator leaks, cooling fan clutch failure, sway bar end link wear, rear main seal leaks, minor electrical gremlins, door panel sagging.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Rooted in military utility vehicles, Jeep has a long-standing reputation for ruggedness and off-road capability.
Model Evolution
Xj Introduction:
The XJ Cherokee, introduced in 1984, revolutionized the SUV market as the first mass-produced unibody SUV.
Xj Facelift 1997:
The 1997 model year featured a significant exterior and interior facelift, including updated dashboard, door panels, and revised front/rear styling.
Production
Xj Production Years:
1984-2001
Manufacturing Locations:
Primarily Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Popular Mechanics Award:
Recognized as a '4x4 of the Year' by various publications during its initial run for its innovative design and capability.
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