Kawasaki 1400 GTR 2007-2013 Workshop Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: 1400 GTR Generation Generation Name: First Generation Generation Years: 2007-2013 Codes Platform Code: ZG1400 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: Motorcyclists seeking long-distance comfort, sportbike performance, and touring capability. Competitive Analysis Key Competitors: BMW R 1200 RT, Honda ST1300 Pan European, Yamaha FJR1300. Key Features Design Philosophy: Combines the power and handling of a sportbike with the comfort and luggage capacity of a touring machine. Unique Selling Points: Powerful inline-four engine, advanced aerodynamic fairing, comfortable ergonomics, shaft drive for low maintenance. Engine Technology: Dual Throttle Valves (K-TRIC) for improved throttle response and emissions control. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Total Pages: 803 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method Download: Instant download after payment, no physical shipping. 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (injection, pumps, lines), exhaust system. Transmission: Clutch operation, gear shifting mechanism, transmission case, gear inspection and replacement, final drive (shaft drive). Chassis And Suspension: Frame inspection, front fork (telescopic, USD) disassembly/assembly, rear shock absorber, swingarm, steering system (headset bearings). Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, disc inspection, ABS system (if applicable). Electrical System: Battery, charging system (alternator, regulator/rectifier), ignition system, starting system, lighting (headlight, taillight, indicators), instrument cluster, sensors, wiring diagrams, ECU. Fuel And Emissions: Fuel injection system (throttle bodies, injectors, sensors), evaporative emission control system, emissions data. Bodywork And Trim: Fairing removal and installation, seat removal, fuel tank, body panel repairs, aerodynamics. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, coolant checks, chain/shaft drive maintenance, brake fluid replacement, spark plug replacement, air filter service. Troubleshooting: Diagnostic procedures for engine performance, electrical faults, braking issues, starting problems, and general drivability. Repair And Overhaul: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly. Adjustments: Throttle cable adjustment, clutch lever adjustment, suspension adjustments, idle speed adjustment. Technical Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs). Special Tools: References specific Kawasaki special service tools with illustrations and part numbers where applicable. Technical Depth Depth: Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and experienced DIY enthusiasts. Detail Level: Includes detailed pictorial diagrams, exploded views, step-by-step instructions, and special tool references. Diagrams: Rich in detailed illustrations, exploded diagrams, drawings, and photographs. 📊 Manual Specifications File Format Accessibility: Viewable on Windows, Mac, and Linux operating systems. Print Quality Printability: Fully printable, allowing users to create physical copies of sections or the entire manual. Binding Type Digital Binding: Instant Download PDF, no physical binding. Paper Type Digital Medium: Digital PDF format. Compatibility Software Requirements: Adobe Reader or compatible PDF viewer. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder inline-four Displacement: 1352 cc Bore X Stroke: 84.0 x 61.0 mm Compression Ratio: 10.7:1 Performance Horsepower: Approx. 155 hp @ 8,800 rpm (specifications may vary slightly by market/region) Torque: Approx. 136 Nm (100 lb-ft) @ 6,000 rpm (specifications may vary slightly by market/region) Horsepower Units: hp Torque Units: Nm (lb-ft) Fuel System Fuel Delivery: Fuel Injection, Dual Throttle Valves Fuel Type: Unleaded gasoline, minimum 91 octane Ignition Ignition System: Digital CDI with electronic advance Cooling System Cooling Medium: Liquid 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, return type Optional Optional Transmission: N/A for this model year range Features Clutch: Wet, multi-disc, manual Final Drive: Shaft Drive Fluid Specifications Final Drive Oil Type: API GL-5, SAE 80 hypoid gear oil (refer to manual for specific quantity and type) 📐 Dimensions Exterior Overall Length: Approx. 2,270 mm (89.4 in) Overall Width: Approx. 790 mm (31.1 in) Overall Height: Approx. 1,350 mm (53.1 in) Weights Dry Weight: Approx. 256 kg (564 lbs) Wet Weight: Approx. 279 kg (615 lbs) (fully fueled, all fluids) Wheels And Tires Front Tire Size: 120/70ZR17 M/C (58W) Rear Tire Size: 190/50ZR17 M/C (73W) 🛡️ Safety Features Ratings Crash Test Ratings: N/A for motorcycles, focus on design safety features. Active Features Braking System: Linked-Law (K-LEPS) ABS standard on many models, providing synchronized braking and anti-lock functionality. Traction Control: No explicit traction control system mentioned for these years, focus is on rider input and ABS. Passive Features Lighting: Large, integrated fairing with good aerodynamic properties for rider protection and visibility. Ergonomics: Comfort-oriented riding position designed for long-distance touring. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD displays, analog tachometer, speedometer, fuel gauge, gear indicator, clock, trip meters, and warning lights. Audio System: Optional accessory audio systems were available, but not standard on all models. Driver Assistance ABS: Linked-Law (K-LEPS) Anti-lock Braking System available on many configurations. Connectivity Diagnostic Ports: Includes diagnostic connectors for electronic fault code reading. Convenience Features Cruise Control: Available on...
References specific Kawasaki special service tools with illustrations and part numbers where applicable.
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and experienced DIY enthusiasts.
Detail Level:
Includes detailed pictorial diagrams, exploded views, step-by-step instructions, and special tool references.
Diagrams:
Rich in detailed illustrations, exploded diagrams, drawings, and photographs.
📊 Manual Specifications
File Format
Accessibility:
Viewable on Windows, Mac, and Linux operating systems.
Print Quality
Printability:
Fully printable, allowing users to create physical copies of sections or the entire manual.
Binding Type
Digital Binding:
Instant Download PDF, no physical binding.
Paper Type
Digital Medium:
Digital PDF format.
Compatibility
Software Requirements:
Adobe Reader or compatible PDF viewer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder inline-four
Displacement:
1352 cc
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
10.7:1
Performance
Horsepower:
Approx. 155 hp @ 8,800 rpm (specifications may vary slightly by market/region)
Torque:
Approx. 136 Nm (100 lb-ft) @ 6,000 rpm (specifications may vary slightly by market/region)
Horsepower Units:
hp
Torque Units:
Nm (lb-ft)
Fuel System
Fuel Delivery:
Fuel Injection, Dual Throttle Valves
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition
Ignition System:
Digital CDI with electronic advance
Cooling System
Cooling Medium:
Liquid
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, return type
Optional
Optional Transmission:
N/A for this model year range
Features
Clutch:
Wet, multi-disc, manual
Final Drive:
Shaft Drive
Fluid Specifications
Final Drive Oil Type:
API GL-5, SAE 80 hypoid gear oil (refer to manual for specific quantity and type)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,270 mm (89.4 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,350 mm (53.1 in)
Weights
Dry Weight:
Approx. 256 kg (564 lbs)
Wet Weight:
Approx. 279 kg (615 lbs) (fully fueled, all fluids)
Wheels And Tires
Front Tire Size:
120/70ZR17 M/C (58W)
Rear Tire Size:
190/50ZR17 M/C (73W)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles, focus on design safety features.
Active Features
Braking System:
Linked-Law (K-LEPS) ABS standard on many models, providing synchronized braking and anti-lock functionality.
Traction Control:
No explicit traction control system mentioned for these years, focus is on rider input and ABS.
Passive Features
Lighting:
Large, integrated fairing with good aerodynamic properties for rider protection and visibility.
Ergonomics:
Comfort-oriented riding position designed for long-distance touring.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD displays, analog tachometer, speedometer, fuel gauge, gear indicator, clock, trip meters, and warning lights.
Audio System:
Optional accessory audio systems were available, but not standard on all models.
Driver Assistance
ABS:
Linked-Law (K-LEPS) Anti-lock Braking System available on many configurations.
Connectivity
Diagnostic Ports:
Includes diagnostic connectors for electronic fault code reading.
Convenience Features
Cruise Control:
Available on some later models in the generation.
Adjustable Windscreen:
Manually adjustable windscreen for rider comfort and wind protection.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to periodic maintenance chart in manual. Typically every 6,000 miles (10,000 km) or 12 months.
Valve Clearance Check:
Refer to manual. Typically around 15,000-20,000 miles (24,000-32,000 km).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH or SJ or SL, JASO MA compliant (refer to manual for exact specification and capacity).
Coolant Type:
Permanent type antifreeze, coolant mixture of 50% ethylene glycol and 50% deionized water (refer to manual for specific type and capacity).
Brake Fluid Type:
DOT 4 (refer to manual for specific type and bleeding procedures).
Known Issues
Common Problems:
Stator failures (charging system), occasional clutch issues, rear shock absorber wear on high-mileage units. Thermal expansion of exhaust baffles can cause rattles.
Maintenance Tips:
Regularly inspect the charging system, maintain proper tire pressure, and lubricate the shaft drive splines as per service intervals.
Performance Degradation:
Regular maintenance is crucial to prevent performance degradation, especially concerning the fuel injection and ignition systems.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long-standing reputation for producing powerful and innovative motorcycles, from sportbikes to cruisers and off-road machines.
Model Evolution
Predecessor:
Shares lineage with previous Kawasaki touring and sport-touring models, but the 1400 GTR (Concours 14 in North America) marked a significant advancement.
Key Updates:
Introduced with a powerful 1352cc engine, monocoque frame, and shaft drive. Later revisions focused on refinement, styling, and electronics.
Production
Manufacturing Location:
Japan (primary production)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Often praised by motorcycle journalists for its blend of sportbike performance and touring comfort.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for its reliability and capability in its segment.
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