2008-2011 Kawasaki BRUTE FORCE 750/KVF750 Service Repair Manual Download PDF
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🏷️ Basic Information Identification Make: Kawasaki Model: Brute Force 750i 4x4 / KVF750 Model Variant: 4x4i Codes Chassis Codes Covered: KVF750D8F, KVF750E8F, KVF750E8FA, KVF750F8F, KVF750D9F, KVF750E9F, KVF750E9FA, KVF750DAF, KVF750EAF, KVF750FAF, KVF750DBF, KVF750EBF, KVF750FBF Generation Generation Years: 2008-2011 👋 Introduction Market Position Category: High-Performance Utility ATV Competitive Analysis Key Competitors: Arctic Cat 700, Polaris Sportsman 800, Can-Am Outlander 800 Key Features Vehicle Highlights: Powerful V-twin engine, advanced 4x4 system, independent suspension, electric power steering (on some models). Manual Value Proposition Benefit To Owner: Enables owners and technicians to perform all necessary maintenance, troubleshooting, and repair tasks accurately and efficiently, reducing labor costs and ensuring optimal vehicle performance. 📋 Manual Details Coverage Areas Manual Scope: Complete Service and Repair Manual Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'most complete') Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Top End, Fuel System (DFI), Cooling System, Engine Lubrication System, Crankshaft/Transmission, Converter System, Final Drive Chassis: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical: Electrical System, Wiring Diagrams Procedures Included Repair Procedures: Assembling, Disassembling, Component Repair, Troubleshooting Maintenance Procedures: Periodic Maintenance, Scheduled Service Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and chassis overhauls, including electrical diagnostics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: High Quality PDF, All pages are printable. Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 90-degree V-twin, 4-stroke, liquid-cooled, SOHC Displacement: 749 cc Bore X Stroke: 85.0 x 66.0 mm Compression Ratio: 9.3:1 Performance Estimated Horsepower: ~50 HP (Manufacturer not specified, but typical for this class) Estimated Torque: ~42 lb-ft (Manufacturer not specified, but typical for this class) Fuel System Fuel Delivery: Digital Fuel Injection (DFI) Throttle Body Size: 36 mm Lubrication Oil Capacity: 3.1 US qt. (3.0 L) with filter change (refer to manual for exact specification) Oil Type Specification: SAE 10W-40 API SG or SH (refer to manual for precise specification and viscosity range based on temperature) Cooling System Cooling Medium: Water-cooled Coolant Type: Permanent type anti-freeze coolant (50/50 mix with distilled water) (refer to manual for exact Kawasaki specification) Ignition System Ignition Type: CDI 🔧 Transmission Standard Type: Automatic with continuously variable transmission (CVT) Drive System: Shaft Drive, Selectable 4WD with Variable Front Differential Lock Features Gear Selection: High, Low, Reverse, Neutral, Park Transmission Fluid Fluid Type: Kawasaki Genuine Scooter Gear Oil (or equivalent API GL-4) (refer to manual for specific viscosity and capacity) Fluid Capacity: Approximately 0.7 L (refer to manual for exact specification) 📐 Dimensions Exterior Overall Length: 2195 mm (86.4 in) Overall Width: 1165 mm (45.9 in) Overall Height: 1155 mm (45.5 in) Wheelbase: 1295 mm (51.0 in) Ground Clearance: 259 mm (10.2 in) Weights Curb Weight: 283 kg (624 lbs) (approximate, may vary by model variant) Fuel Capacity: 17.0 L (4.5 US gal) Cargo Front Rack Capacity: 45 kg (99 lbs) Rear Rack Capacity: 85 kg (187 lbs) Towing Towing Capacity: 567 kg (1250 lbs) Wheels Tires Front Tire Size: AT25 x 8-12 Rear Tire Size: AT25 x 10-12 Wheel Bolt Pattern: 4 x 110 mm 🛡️ Safety Features Ratings Atv Safety Standards: Compliant with ANSI/SVIA standards (as applicable for the model year) Active Features Braking System: Dual front hydraulic disc brakes, sealed rear drum brake (some models may have rear disc). Parking Brake: Parking brake mechanism integrated into the transmission or a separate caliper. Passive Features Throttle Limiter: Adjustable throttle limiter (governor) for new riders. Operator Presence: Operator presence levers to ensure engine runs only when rider is in position. 💡 Technology Features Infotainment Features: Basic dashboard with indicators for speed, RPM, fuel level, 4WD engagement, and engine warning lights. No advanced infotainment system. Driver Assistance Features: Electric Power Steering (EPS) available on some models (e.g., KVF750E models) for reduced steering effort and improved handling. Connectivity Features: N/A (No onboard connectivity features). 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually, whichever comes first (refer to manual for exact interval). Air Filter Cleaning Or Replacement: Every 20 hours or annually, more frequently in dusty conditions (refer to manual for exact interval). Spark Plug Replacement: Approximately every 2,000 - 4,000 miles or 1-2 years (refer to manual for specific spark plug type and gap, and recommended interval). Transmission Fluid Change: Every 200 hours or annually (refer to manual for exact interval). Fluid Specifications Engine Oil Specification: SAE 10W-40 API SG or SH (verify exact specification in manual). Coolant Specification: Kawasaki Coolant or equivalent permanent type anti-freeze coolant (50/50 mix with distilled water) (verify exact specification in manual). Brake Fluid Specification: DOT 3 or DOT 4 brake fluid (verify exact...
Powerful V-twin engine, advanced 4x4 system, independent suspension, electric power steering (on some models).
Manual Value Proposition
Benefit To Owner:
Enables owners and technicians to perform all necessary maintenance, troubleshooting, and repair tasks accurately and efficiently, reducing labor costs and ensuring optimal vehicle performance.
📋 Manual Details
Coverage Areas
Manual Scope:
Complete Service and Repair Manual
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but described as 'most complete')
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Top End, Fuel System (DFI), Cooling System, Engine Lubrication System, Crankshaft/Transmission, Converter System, Final Drive
Comprehensive: From basic maintenance to complete engine and chassis overhauls, including electrical diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
High Quality PDF, All pages are printable.
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
90-degree V-twin, 4-stroke, liquid-cooled, SOHC
Displacement:
749 cc
Bore X Stroke:
85.0 x 66.0 mm
Compression Ratio:
9.3:1
Performance
Estimated Horsepower:
~50 HP (Manufacturer not specified, but typical for this class)
Estimated Torque:
~42 lb-ft (Manufacturer not specified, but typical for this class)
Fuel System
Fuel Delivery:
Digital Fuel Injection (DFI)
Throttle Body Size:
36 mm
Lubrication
Oil Capacity:
3.1 US qt. (3.0 L) with filter change (refer to manual for exact specification)
Oil Type Specification:
SAE 10W-40 API SG or SH (refer to manual for precise specification and viscosity range based on temperature)
Cooling System
Cooling Medium:
Water-cooled
Coolant Type:
Permanent type anti-freeze coolant (50/50 mix with distilled water) (refer to manual for exact Kawasaki specification)
Ignition System
Ignition Type:
CDI
🔧 Transmission
Standard
Type:
Automatic with continuously variable transmission (CVT)
Drive System:
Shaft Drive, Selectable 4WD with Variable Front Differential Lock
Features
Gear Selection:
High, Low, Reverse, Neutral, Park
Transmission Fluid
Fluid Type:
Kawasaki Genuine Scooter Gear Oil (or equivalent API GL-4) (refer to manual for specific viscosity and capacity)
Fluid Capacity:
Approximately 0.7 L (refer to manual for exact specification)
📐 Dimensions
Exterior
Overall Length:
2195 mm (86.4 in)
Overall Width:
1165 mm (45.9 in)
Overall Height:
1155 mm (45.5 in)
Wheelbase:
1295 mm (51.0 in)
Ground Clearance:
259 mm (10.2 in)
Weights
Curb Weight:
283 kg (624 lbs) (approximate, may vary by model variant)
Fuel Capacity:
17.0 L (4.5 US gal)
Cargo
Front Rack Capacity:
45 kg (99 lbs)
Rear Rack Capacity:
85 kg (187 lbs)
Towing
Towing Capacity:
567 kg (1250 lbs)
Wheels Tires
Front Tire Size:
AT25 x 8-12
Rear Tire Size:
AT25 x 10-12
Wheel Bolt Pattern:
4 x 110 mm
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliant with ANSI/SVIA standards (as applicable for the model year)
Active Features
Braking System:
Dual front hydraulic disc brakes, sealed rear drum brake (some models may have rear disc).
Parking Brake:
Parking brake mechanism integrated into the transmission or a separate caliper.
Passive Features
Throttle Limiter:
Adjustable throttle limiter (governor) for new riders.
Operator Presence:
Operator presence levers to ensure engine runs only when rider is in position.
💡 Technology Features
Infotainment
Features:
Basic dashboard with indicators for speed, RPM, fuel level, 4WD engagement, and engine warning lights. No advanced infotainment system.
Driver Assistance
Features:
Electric Power Steering (EPS) available on some models (e.g., KVF750E models) for reduced steering effort and improved handling.
Connectivity
Features:
N/A (No onboard connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first (refer to manual for exact interval).
Air Filter Cleaning Or Replacement:
Every 20 hours or annually, more frequently in dusty conditions (refer to manual for exact interval).
Spark Plug Replacement:
Approximately every 2,000 - 4,000 miles or 1-2 years (refer to manual for specific spark plug type and gap, and recommended interval).
Transmission Fluid Change:
Every 200 hours or annually (refer to manual for exact interval).
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 API SG or SH (verify exact specification in manual).
Coolant Specification:
Kawasaki Coolant or equivalent permanent type anti-freeze coolant (50/50 mix with distilled water) (verify exact specification in manual).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (verify exact specification in manual).
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, suspension bushings, wheel bearings, and tie rod ends are common wear items on high-mileage ATVs.
Potential Fuel System Issues:
DFI system can be sensitive to fuel quality; occasional injector cleaning or fuel pump checks might be beneficial (refer to manual for diagnostic procedures).
Torque Specifications
Wheel Nut Torque:
Refer to manual for exact torque specification (typically around 15-25 ft-lbs for ATV wheels).
📚 Vehicle History
Brand Heritage
Kawasaki Atv Legacy:
Kawasaki has a long history in powersports, with the Brute Force line representing their commitment to robust and powerful off-road vehicles.
Model Evolution
Brute Force 750I Development:
The 750i 4x4, introduced in 2005, was a significant upgrade, featuring a powerful V-twin engine, advanced fuel injection, and updated chassis for improved handling and capability. The 2008-2011 models represent refinements and updates within this generation.
Production
Manufacturing Location:
Japan (typically for Kawasaki ATVs)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Brute Force 750i 4x4 has historically been well-regarded for its power, torque, and off-road prowess, often praised for its V-twin engine and robust build.
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