The Kawasaki ER-6f ABS, produced between 2005 and 2011, represents a versatile middleweight sportbike known for its accessible performance and user-friendly design. Featuring a 649 cc liquid-cooled parallel-twin engine, this model offers a blend of sporty handling and comfortable ergonomics, making it suitable for new riders, commuters, and touring enthusiasts alike. Its high-tensile steel backbone frame provides rigidity, while the inclusion of an ABS unit on specific models enhances braking safety. The ER-6f has been recognized for its balance of performance, comfort, and value, solidifying its reputation as a reliable and enjoyable motorcycle. This comprehensive workshop service manual provides detailed guidance for the maintenance and repair of the Kawasaki ER-6f ABS models from 2005 to 2011. Covering all major systems, including the engine, transmission, chassis, brakes, and electrical components, this manual offers step-by-step instructions for everything from routine maintenance such as oil changes and valve adjustments to complete engine overhauls and advanced troubleshooting. With clear diagrams and in-depth explanations, it serves as an essential resource for owners and technicians to ensure the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: ER-6f Sub Model: ABS Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Codes Chassis Code Range: ER650A (early models), ER650C (later models, subject to regional variations) 👋 Introduction Market Position Segment: Middleweight Sportbike / Naked Sportbike (ER-6n sibling) Target Audience: New riders, commuters, sport touring enthusiasts, DIY mechanics Competitive Analysis Competitors: Suzuki SV650, Yamaha FZ6, Honda CBR600F (depending on region and exact specification) Key Features Engine Layout: Parallel-twin, liquid-cooled Design Philosophy: Accessible performance, comfortable ergonomics, user-friendly maintenance ABS System: Bosch ABS unit (on ABS models), enhancing safety during braking 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Manual for Repair Page Count Total Pages: 621 Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, fuel injection, ignition system, lubrication, cooling system Transmission: Clutch, gearbox, final drive (chain and sprockets), maintenance and repair Chassis: Frame inspection, steering head bearing, swingarm, rear suspension linkage Brakes: Front and rear brake systems, ABS (Anti-lock Braking System) components, hydraulic lines, caliper service, master cylinder overhaul, bleeding procedures Electrical: Wiring diagrams, lighting system, starting system, charging system (alternator, battery), ignition coils, ECUs, sensor diagnostics, troubleshooting Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, evaporative emission control system Bodywork: Fairing removal and installation, seat, fuel tank, body panels, graphics Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, spark plug replacement, valve clearance adjustment, chain maintenance Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting Repair: Step-by-step instructions for disassembly, assembly, and repair of all major components and systems Engine Rebuild: Detailed instructions for engine disassembly, inspection, repair, and reassembly, including piston, ring, and cylinder specifications Suspension Service: Fork seal replacement, fork oil changes, rear shock absorber servicing Wheel Service: Tire mounting and balancing, wheel bearing replacement Technical Depth Depth: Comprehensive (covering everything from basic fluid changes to complete engine and transmission overhauls, including advanced electrical diagnostics) 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, clear diagrams and text, suitable for printing Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Valve Train: DOHC, 8 valves (2 per cylinder) Cooling System: Liquid-cooled Performance Horsepower: Approx. 71.8 hp (53.5 kW) @ 8,000 rpm (claimed, may vary by region and specific model year) Torque: Approx. 60.7 Nm (44.8 lb-ft) @ 7,000 rpm (claimed, may vary by region and specific model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Fuel Type: Unleaded gasoline (91 octane or higher recommended) Fuel Tank Capacity: 17 Liters (4.5 US gal) Lubrication Oil Type: SAE 10W-40 API SG or SH, or JASO MA (refer to manual for specific recommendations) Oil Capacity: Approx. 3.4 L (3.6 US qt) with filter change 🔧 Transmission Standard Type: 6-speed constant mesh Optional Type: N/A (No automatic transmission offered) Features Clutch Type: Wet, multi-plate Final Drive: Sealed chain, 525 pitch Fluid Specifications Transmission Oil Type: Refer to manual for specific recommendations (often SAE 80W-90 gear oil or specialized motorcycle transmission fluid) 📐 Dimensions Exterior Overall Length: Approx. 2,115 mm (83.3 in) Overall Width: Approx. 760 mm (30.0 in) Overall Height: Approx. 1,185 mm (46.7 in) Wheelbase: Approx. 1,410 mm (55.5 in) Ground Clearance: Approx. 130 mm (5.1 in) Weights Curb Weight: Approx. 176 kg (388 lbs) / 179 kg (395 lbs) for ABS model (claimed, may vary) Dry Weight: Approx. 170 kg (375 lbs) Gross Vehicle Weight Rating: Refer to VIN plate or manual 🛡️ Safety Features Ratings Crash Test Results: Not typically subjected...