The Kawasaki KLX250, representing the Second Generation KLX250, is a versatile dual-sport motorcycle designed for both on-road commuting and light off-road adventures. Produced from 2009 to 2012, this model is recognized for its robust engineering and capable performance, building upon Kawasaki's long-standing heritage in motorcycle manufacturing. Key features include a 249 cc liquid-cooled, single-cylinder engine with Digital Fuel Injection (DFI), a 6-speed transmission, and front and rear disc brakes, providing a reliable and adaptable riding experience for a variety of terrains. This comprehensive factory service repair manual, presented in English, covers all essential aspects of maintaining and repairing the Kawasaki KLX250 models from 2009 through 2012. It provides detailed procedures for engine and powertrain systems, chassis and suspension, and the electrical system, including wiring diagrams and troubleshooting guides. The manual is designed to empower owners and technicians with the knowledge for regular maintenance, diagnosis of common issues, and complete component overhauls, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 Years Covered: 2009, 2010, 2011, 2012 Generation Generation Identifier: Second Generation KLX250 👋 Introduction Market Position Target Audience: Owners of Kawasaki KLX250 (2009-2012) seeking self-maintenance, repair, and diagnostic capabilities. Competitive Analysis Manual Authenticity: Genuine Factory Manual (NOT 3rd party) Key Features User Benefits: Cost savings on labor, informed decision-making for repairs, empowerment of owners, ability to communicate effectively with mechanics. Content Enhancements: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, enlarged insets, numbered table of contents. Delivery Method Delivery: Instant PDF download after payment completion. 📋 Manual Details Coverage Areas Primary Focus: Factory Service Repair Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as comprehensive) Manual Type Type: Official Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Powertrain: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Final Drive Chassis And Suspension: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical And Diagnostics: Electrical System, Wiring Diagrams, Engine Management Systems, Troubleshooting Procedures Included Maintenance And Routine Service: Regular maintenance, fluid changes, inspections Diagnosis And Troubleshooting: Engine fault symptoms, component testing, diagnostic techniques, troubleshooting guide Repair And Rebuilding: Step-by-step repair procedures, rebuilding of major components Technical Depth Depth Of Information: Comprehensive, factory-trained technician level, advanced diagnostics, complete rebuilds 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction (individual pages or entire manual) Binding Type Binding Type: N/A (Digital Download/Printable) Paper Type Paper Type: N/A (Digital Download/Printable) Software Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4-valve, single cylinder Displacement: 249 cc (specific value confirmed by model) Performance Bore X Stroke: 72.0 x 61.2 mm (typical for this model, detailed in manual) Compression Ratio: 11.0:1 (typical for this model, detailed in manual) Fuel System Fuel Delivery: Digital Fuel Injection (DFI) with Keihin throttle body (specific details in manual) Fuel Type: Unleaded gasoline (manual will specify octane rating and handling) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmissions: N/A (only standard transmission covered) Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain 📐 Dimensions Exterior Overall Length: Detailed in manual (typical dual-sport dimensions) Overall Width: Detailed in manual Overall Height: Detailed in manual Weights Curb Weight: Approx. 136 kg (6.3 lb) (typical for model, detailed in manual) Fuel Capacity: 11 L (2.9 US gal) (typical for model, detailed in manual) 🛡️ Safety Features Ratings Safety Standards: Factory safety specifications and recommendations as per Kawasaki standards. Active Features Braking System: Front: Disc, Rear: Disc (ABS may be available on some versions, manual will detail configurations) Passive Features Lighting: Headlight, taillight, turn signals (manual details electrical system for these components) 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, tachometer, trip meters, clock, fuel gauge (details on operation in manual). Driver Assistance ABS: Available on some specific models/trims; manual will cover ABS system operation and diagnostics if applicable. Connectivity Diagnostic Ports: Manual will detail location and function of diagnostic connectors for advanced troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Detailed in manual (typically every 3,000-6,000 miles or 6 months, but specific factory recommendation is key). Spark Plug Replacement: Detailed in manual (based on mileage and engine type). Fluid Specifications Engine Oil Type: Detailed in manual (e.g., SAE 10W-40, JASO MA/MA2 certified motorcycle oil). Coolant Type: Detailed in manual (e.g., Kawasaki specific coolant or equivalent ethylene glycol-based coolant). Brake Fluid Type: Detailed in manual (typically DOT 4). Known Issues Common Wear Items: Tires, brake pads, chain and sprockets, spark plug, air filter (manual provides guidance on inspection and replacement). Diagnostic Tips: Manual includes specific troubleshooting for common symptoms like starting issues, rough idling, power loss. 📚 Vehicle History Brand Heritage Kawasaki Motorcycle Division:...