The KLX250VA is a versatile dual-sport motorcycle produced for the 2010 model year. This model is engineered with a lightweight chassis and a reliable 249cc liquid-cooled, four-stroke engine, designed to offer capable performance for both off-road adventures and daily commuting. Its user-friendly ergonomics, capable suspension, and robust construction make it a popular choice for riders seeking a blend of trail capability and street usability. The long-standing reputation for durability and performance is evident in the KLX250VA's design, positioning it as a strong contender in its segment. This comprehensive workshop service and repair manual provides in-depth guidance for maintaining and repairing the KLX250VA. It covers all essential systems, including the engine, fuel, ignition, cooling, transmission, drivetrain, frame, suspension, steering, brakes, and electrical components. The manual details routine maintenance procedures, troubleshooting common issues, and step-by-step repair instructions for component overhauls. With its extensive coverage and clear explanations, this manual serves as an indispensable resource for owners, technicians, and mechanics aiming to ensure the optimal performance and longevity of their KLX250VA. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250VA Year: 2010 Vehicle Type: Dual-Sport Motorcycle Codes Chassis Code: KLX250VA 👋 Introduction Market Position Segment: Entry-level to mid-level dual-sport motorcycle, appealing to both off-road enthusiasts and commuters. Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250 Key Features Features: Lightweight chassis, reliable liquid-cooled engine, capable off-road suspension, user-friendly ergonomics for street and trail. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Transmission, Clutch, Drivetrain, Frame, Suspension, Steering, Brakes, Electrical System, Lighting, Bodywork, Troubleshooting, Maintenance, Specifications, Wiring Diagrams Page Count Pages: 558 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown, assembly, inspection, and repair procedures for the 249cc liquid-cooled, four-stroke engine. Fuel System: Carburetor (Keihin CVK34) disassembly, cleaning, adjustment, and troubleshooting; fuel pump and filter inspection. Ignition System: CDI ignition system, spark plug specifications, ignition timing checks, troubleshooting ignition faults. Cooling System: Radiator, coolant, fan operation, thermostat, hoses, and pump inspection and maintenance. Transmission Drivetrain: Six-speed transmission inspection, maintenance, and repair; clutch operation, adjustment, and component replacement; chain and sprockets maintenance. Frame Suspension Steering: Frame inspection, front fork (telescopic) disassembly, adjustment, and repair; rear shock absorber inspection and adjustment; swingarm and linkage maintenance; steering system bearing inspection and adjustment. Brakes: Front and rear disc brake systems, caliper inspection and overhaul, brake pad replacement, master cylinder and slave cylinder maintenance, brake fluid specifications and bleeding procedures. Electrical System: Battery maintenance, charging system (alternator, regulator/rectifier), starter motor operation, fuse box layout, and component testing. Lighting Indicators: Headlight, taillight, brake light, turn signals, and instrument panel bulb specifications and replacement. Bodywork: Panel removal and installation, seat, fuel tank, fenders, and fairing maintenance. Procedures Included Maintenance: Detailed routine maintenance procedures, including oil changes, filter replacements, chain adjustment, brake checks, and fluid level checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, with symptom-based fault finding guides. Repair: Step-by-step instructions for component disassembly, repair, and reassembly, covering major systems. Engine Rebuild: Comprehensive guide for engine overhaul, including piston, ring, valve, and crankshaft specifications and procedures. Electrical Diagnostics: Methods for testing electrical components, wiring continuity, and diagnosing electrical faults using multimeter readings. Suspension Adjustment: Guidance on adjusting front and rear suspension for optimal performance and rider preference. Brake System Maintenance: Detailed instructions for brake bleeding, pad replacement, and caliper servicing. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to advanced engine and transmission overhauls and electrical diagnostics. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF Printability: Printable pages for easy workshop use Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve single-cylinder Displacement: 249 cc Bore X Stroke: 72.0 x 61.2 mm Compression Ratio: 11.0:1 Performance Horsepower: Approx. 22-24 HP (Varies by market and tune) Torque: Approx. 16-18 lb-ft (Varies by market and tune) Fuel System Carburetor: Keihin CVK34 with accelerator pump Fuel Tank Capacity: 3.7 gallons (14 L) Lubrication Oil Type: API SG, SF or higher, SAE 10W-40, JASO MA certified motorcycle oil Oil Capacity With Filter Change: 1.6 US qt (1.5 L) 🔧 Transmission Standard Type: Constant-mesh, 6-speed return Clutch: Wet, multi-disc Features Final Drive: Sealed chain (520 O-ring seal) Transmission Oil Type: Kawasaki motorcycle gear oil 80W-90 (or equivalent GL-4) 📐 Dimensions Exterior Length: 86.0 inches (2185 mm) Width: 32.3 inches (820 mm) Height: 47.4 inches (1205 mm) Wheelbase: 57.3 inches (1455 mm) Ground Clearance: 11.0 inches (280 mm) Seat Height: 35.0 inches (890 mm) Weights Curb Weight: 291.1 lbs (132 kg) Dry Weight: 264.6 lbs (120 kg) Gross Vehicle Weight Rating: 677 lbs (307 kg) 🛡️ Safety Features Ratings Safety Features: Disc brakes front and rear, sturdy frame construction, compliant suspension. Active Features Braking System:...