🏷️ Basic Information Identification Make: Kawasaki Model: KX85 Model Variant: KX85 II Model Variant 2: KX100 Product Type: Complete Workshop Service Repair Manual Product Format: PDF Download Generation Covered Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Segment: Competition Motocross Off-Road Motorcycles Competitive Analysis Competitors: Yamaha YZ85, Suzuki RM85, Honda CR85R. Key Features Target Audience: Junior motocross riders and off-road enthusiasts. Performance Focus: Lightweight design, potent two-stroke engines, and advanced suspension for competitive racing. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for Kawasaki KX85, KX85 II, and KX100 models. Page Count Estimated Page Count: Varies by specific model year, typically several hundred pages. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital PDF Download 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, tuning, troubleshooting, top-end, bottom-end, cooling system. Transmission: Gearbox removal, disassembly, inspection, assembly, clutch operation and adjustment. Chassis And Suspension: Frame, front fork (USD telescopic), rear shock absorber (Uni-Trak), swingarm, bearings, and linkages. Brakes: Front and rear brake systems, hydraulic circuits, caliper service, master cylinder overhaul, pad replacement. Electrical System: Ignition system, lighting, wiring diagrams, battery, CDI unit, troubleshooting electrical faults. Fuel System: Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines, and petcock. Exhaust System: Exhaust pipe and silencer maintenance, removal, and installation. Cooling System: Radiator, coolant hoses, and flushing procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service. Troubleshooting: Diagnostic procedures for common problems, fault finding trees. Repair: Detailed step-by-step repair instructions for all major components. Rebuilds: Complete engine and transmission rebuild procedures. Assembly Disassembly: Complete guide to taking apart and reassembling the motorcycle. Technical Depth Depth: In-depth technical information suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Focus: Extensive diagnostic information for identifying and resolving mechanical and electrical issues. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Clarity And Resolution: High-resolution scans, ensuring clear text, diagrams, and illustrations. Binding Type Delivery Method: Instant PDF download, no physical binding. Paper Type Digital Storage: Digital format suitable for viewing on computers, tablets, and smartphones. Searchability Text Searchable: Yes, PDF is typically text-searchable for easy information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type Kx85 Kx85Ii: Liquid-cooled, 2-stroke, single-cylinder Engine Type Kx100: Liquid-cooled, 2-stroke, single-cylinder Bore Stroke Kx85 Kx85Ii: 48.5 x 45.8 mm Bore Stroke Kx100: 52.5 x 45.8 mm Displacement Kx85 Kx85Ii: 84 cc Displacement Kx100: 99 cc Compression Ratio: 9.9:1 (typical, may vary slightly by year) Performance Horsepower Kx85 Kx85Ii: Approx. 25-27 HP (estimated, varies by year/tuning) Horsepower Kx100: Approx. 28-30 HP (estimated, varies by year/tuning) Torque: Not typically published as a primary spec for this class, but substantial for its size. Fuel System Carburetor Kx85 Kx85Ii: Keihin PWK28 Carburetor Kx100: Keihin PWK30 Fuel Type: Unleaded gasoline (minimum 91 octane recommended for optimal performance) Fuel Mixture: Pre-mix (2-stroke engine oil mixed with gasoline at a 20:1 or 32:1 ratio as specified in manual). Ignition System: Digital CDI 🔧 Transmission Standard Type: 6-speed constant mesh Optional Variants: N/A (standardized across models) Features Clutch: Wet, multi-disc, cable-operated Final Drive: Chain 📐 Dimensions Exterior Length: Approx. 1845 mm (72.6 in) for KX85/KX85 II, 1920 mm (75.6 in) for KX100 Width: Approx. 765 mm (30.1 in) Height: Approx. 1150 mm (45.3 in) Wheelbase: Approx. 1260 mm (49.6 in) for KX85/KX85 II, 1285 mm (50.6 in) for KX100 Weights Dry Weight Kx85 Kx85Ii: Approx. 73 kg (161 lbs) Dry Weight Kx100: Approx. 75 kg (165 lbs) Fuel Tank Capacity: 5.0 Liters (1.3 US gal) Seat Height: Approx. 850 mm (33.5 in) 🛡️ Safety Features Ratings Safety Certifications: Not applicable for competition off-road motorcycles in the same way as street vehicles. Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power. Suspension: Long-travel adjustable suspension (USD front, Monoshock rear) for stability and control. Passive Features Frame Design: Rigid perimeter frame designed for optimal handling and rider feedback. 💡 Technology Features Infotainment Infotainment System: N/A (No infotainment features on this competition model). Driver Assistance Driver Assistance Systems: N/A (No electronic driver assistance features). Connectivity Connectivity Features: N/A (No connectivity features). Engine Management Engine Management System: Mechanical carburetor and CDI ignition provide robust, albeit simple, engine control. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific hours/miles; typically after every few riding sessions or per manufacturer recommendation. Air Filter Cleaning: Frequent cleaning or replacement, especially in dusty conditions. Spark Plug Replacement: Refer to manual; typically based on hours of use or performance issues. Top End Rebuild: Recommended based on operating hours (e.g., 20-50 hours for racing, longer for recreational use). Fluid Specifications Engine Oil Type: High-quality 2-stroke premix oil (e.g., SAE 10W-30 for transmission lubrication, if applicable, but primary is pre-mix). Coolant Type: Permanent type antifreeze/coolant (50/50 mix with distilled...