This comprehensive workshop service manual is specifically designed for the Kawasaki Mule 2520 KAF620-B2 model year 1995. It's been created with the expertise of Kawasaki technicians worldwide, providing a detailed guide for all aspects of service and repair. This manual is an indispensable resource for anyone who wants to maintain and repair their Kawasaki Mule 2520, ensuring optimal performance and longevity.

The manual provides in-depth instructions and illustrations covering a wide range of topics, including general information, periodic maintenance schedules, tune-up procedures, engine operation, transmission systems, fuel systems, lubrication, cooling systems, electrical components, drive systems, suspension, steering, frame, controls, indicators and helpful maintenance aids.

Each section focuses on a specific unit, such as the engine, gearbox, or electric system. Mechanical sections include technical data, tightening torque values, tool lists, instructions for connecting and disconnecting units, bench overhaul procedures, and troubleshooting guides.

The electrical and electronic systems section features descriptions of the vehicle's electrical network and electronic systems, detailed electrical diagrams, component specifications, component codes, and troubleshooting steps for the central units within the electrical system.

This manual is a valuable resource for trained technicians who possess the necessary knowledge and skills in electrical and mechanical repair. While the manual is intended for experienced technicians, it is a valuable tool for anyone who wants to understand the workings of their Kawasaki Mule 2520 and perform basic maintenance tasks.

The Kawasaki Mule 2520 KAF620-B2, introduced in 1995, was a versatile utility vehicle designed to tackle a variety of tasks. It featured a robust 617cc, single-cylinder, air-cooled gasoline engine, providing sufficient power for hauling cargo and navigating rough terrain. The Mule 2520's key features included a 1,000 lb payload capacity, a 1,500 lb towing capacity, and a spacious cargo bed that could accommodate a variety of loads. Its four-wheel drive system and independent suspension ensured excellent traction and a comfortable ride even on uneven surfaces. The Mule 2520 also offered a comfortable, bench-style seat for two passengers, making it suitable for light-duty transportation as well as work tasks.

Despite its robust design and versatile capabilities, the Kawasaki Mule 2520 KAF620-B2 was known for some common issues. Its air-cooled engine was susceptible to overheating, particularly in hot climates or during prolonged use. The transmission, often requiring regular maintenance, faced wear and tear, leading to shifting problems. The electrical system, including the battery and starter, was also prone to failures. These issues, combined with the vehicle's age, have made finding parts and service manuals crucial for owners seeking to restore or maintain their Mule 2520. Despite these challenges, the KAF620-B2 model is a testament to Kawasaki's legacy in building reliable and capable utility vehicles, offering a platform for hard work and outdoor adventures.