This manual covers the 2010 Kawasaki Ninja 650R (chassis code ER650A), a middleweight sportbike designed for riders seeking a blend of performance, comfort, and practicality. Known for its accessible power delivery, upright riding position, and versatile nature, the Ninja 650R excels in commuting, spirited riding, and light touring. Its parallel-twin, liquid-cooled engine, featuring digital fuel injection and an 8-valve DOHC configuration, provides an estimated 71.0 horsepower and 46.5 lb-ft of torque. The motorcycle's engineering emphasizes rider-friendliness, making it a popular choice for both new and experienced motorcyclists. This comprehensive English-language service and repair manual, estimated at 350-400 pages, provides detailed guidance for maintaining and repairing your Kawasaki Ninja 650R. It covers essential areas including engine systems, drivetrain, chassis components, braking systems, and electrical systems. Within these sections, you will find information on routine maintenance procedures such as oil changes and filter replacements, as well as in-depth repair procedures for engine rebuilds, transmission overhauls, and electrical diagnostics. Troubleshooting guides with diagnostic flowcharts are also included to assist in identifying and resolving common issues, ensuring your motorcycle remains in optimal condition. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R Year: 2010 Codes Chassis Code: ER650A 👋 Introduction Market Position Segment: Middleweight Sportbike / Sport-Touring Motorcycle Target Audience: Riders seeking a balance of performance, comfort, and affordability; suitable for commuting, spirited riding, and light touring. Competitive Analysis Key Competitors: Yamaha YZF-R6, Honda CBR600F, Suzuki GSX-R600 (though the Ninja 650R often positioned slightly below the track-focused 600cc supersports in terms of outright performance and price). Key Features Design Philosophy: Emphasis on accessible performance, rider comfort, and practicality for everyday use and longer rides. Versatility: Combines sportbike styling with a more upright riding position and user-friendly power delivery. 📋 Manual Details Coverage Areas Primary Coverage: Engine, Chassis, Electrical Systems, Bodywork, Troubleshooting Secondary Coverage: Maintenance Schedules, Specifications, Component Removal/Installation Page Count Estimated Pages: 350-400 Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel Injection, Ignition, Cooling, Lubrication, Engine Mechanical (Top End, Bottom End), Emissions Control Drivetrain Systems: Clutch, Transmission (Gearbox), Final Drive (Chain and Sprockets) Chassis Systems: Frame, Suspension (Front Forks, Rear Shock), Steering, Wheels, Tires Braking Systems: Front and Rear Brakes (Hydraulic, Calipers, Master Cylinders, Lines), ABS (if equipped) Electrical Systems: Battery, Charging System (Alternator, Regulator/Rectifier), Starting System, Lighting, Instrumentation, Ignition System, ECU and Sensors, Wiring Diagrams Bodywork And Trim: Fairings, Seat, Fuel Tank, Handlebars, Footpegs, Fenders Procedures Included Maintenance Procedures: Oil Changes, Filter Replacements, Spark Plug Service, Chain Adjustment, Brake Pad Replacement, Fluid Flushes (Brake, Coolant) Repair Procedures: Engine Rebuild (Piston, Rings, Valves), Transmission Overhaul, Suspension Fork Rebuild, Brake System Bleeding and Component Replacement, Electrical Component Diagnosis and Replacement Troubleshooting Guides: Diagnostic flowcharts for common symptoms (e.g., no start, poor running, electrical faults) Technical Depth Depth: Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable (depending on OCR quality of original document) Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Configuration: Parallel-Twin, Four-Stroke Displacement: 649 cc (39.6 cu in) Bore X Stroke: 83.0 x 60.0 mm Valve Train: DOHC, 8 Valves (4 per cylinder) Cooling System: Liquid-Cooled Performance Horsepower Estimated: 71.0 hp @ 8,000 rpm (approx.) Torque Estimated: 46.5 lb-ft @ 6,500 rpm (approx.) Fuel System Fuel Delivery: Digital Fuel Injection with Dual 38mm Keihin Throttle Bodies Fuel Type: Unleaded Gasoline, Minimum 87 Octane Lubrication Oil Type Specification: SAE 10W-40 API SG, SH, SJ, SL or JASO MA/MA2 Oil Capacity With Filter: 3.0 US qt (2.8 L) 🔧 Transmission Standard Type: 6-Speed Constant Mesh Clutch Type: Wet, Multi-Disc Features Final Drive: Sealed Chain (525 O-ring) Transmission Fluid Specification: SAE 80W-90 API GL-3 or GL-4 (Gearbox) 📐 Dimensions Exterior Overall Length: 2,085 mm (82.1 in) Overall Width: 760 mm (30.0 in) Overall Height: 1,165 mm (45.9 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 155 mm (6.1 in) Weights Curb Weight: 195 kg (430 lbs) Fuel Tank Capacity: 15 L (3.9 US gal) 🛡️ Safety Features Ratings Safety Features: ABS (Anti-lock Braking System) available as an option. Active Features Braking System Type: Dual 300mm Petal Discs with 2-Piston Calipers (Front), Single 220mm Petal Disc with 1-Piston Caliper (Rear) Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Instrumentation: Digital LCD display including speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and indicator lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available for enhanced safety. Connectivity Diagnostics: Standard OBD-II interface for diagnostic code reading and potentially ECU flashing (depending on aftermarket tools). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6...