The Kawasaki Versys 650, part of the second generation (2010-2014), is a versatile middleweight sport-touring motorcycle renowned for its practical performance and comfortable ergonomics. Building upon the foundation of the Ninja 650 platform, this model features a liquid-cooled, 649 cc parallel-twin engine, offering a flexible powerband suitable for commuting, touring, and spirited riding. Its design philosophy emphasizes a blend of sportbike handling with upright rider posture and long-travel suspension for enhanced comfort and capability on varied road surfaces. Key selling points include an adjustable windscreen, comfortable seating, and a robust chassis, making it a highly regarded option for riders seeking a capable and reliable machine. This comprehensive workshop service manual covers Kawasaki Versys 650 models from 2010 through 2015. It provides in-depth information essential for maintenance, repair, and troubleshooting, including detailed procedures for engine mechanicals, fuel and ignition systems, transmission, brakes, suspension, and the electrical system. The manual also outlines preventative maintenance schedules, torque specifications, and the identification of special tools. Its purpose is to serve as a definitive resource for owners, technicians, and mechanics, ensuring the proper upkeep and repair of the vehicle to maintain its performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys 650 Model Code: EX650J (for 2010-2011 models likely) Model Generation: Second Generation (2010-2014) Codes Chassis Code: ER650C (Common for Versys 650 platform) 👋 Introduction Market Position Segment: Middleweight sport-touring motorcycle, known for versatility and practical performance. Target Audience: Riders seeking a capable and comfortable machine for commuting, touring, and spirited riding, often favored by those who appreciate value and reliability. Competitive Analysis Competitors: Yamaha Tracer 700, Suzuki V-Strom 650, Honda NC750X, BMW F750GS (competitors within the broader sport-touring and adventure-lite categories). Key Features Design Philosophy: Combines sportbike handling with upright ergonomics and touring-friendly features, a practical adaptation of the Ninja 650 platform. Unique Selling Points: Long-travel suspension for enhanced comfort and light off-road capability, adjustable windscreen, comfortable seating position, parallel-twin engine flexibility. 📋 Manual Details Coverage Areas Years Covered: 2010, 2011, 2012, 2013, 2014, 2015 Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Manual Language Language: English (implied by product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine teardown, assembly, valve clearance adjustment, piston/cylinder inspection, crankshaft and connecting rod service, camshaft timing, lubrication system. Fuel System: Fuel injection system, throttle body service, fuel pump operation, fuel pressure testing, injector cleaning and testing, emissions control (PAIRS system, evaporative emissions). Cooling System: Radiator service, coolant types and capacities, thermostat operation, fan control, water pump inspection and replacement. Ignition System: Ignition coil testing, spark plug specifications, ignition timing verification. Transmission Drivetrain: Clutch inspection and adjustment, gearbox teardown and reassembly, shift drum and fork inspection, final drive inspection (chain and sprockets). Brakes: Brake fluid specifications and replacement, caliper service, master cylinder inspection, brake line routing and inspection, ABS system (if equipped). Suspension: Front fork service (oil change, seal replacement, spring inspection), rear shock absorber inspection and adjustment, linkage system service. Electrical System: Wiring diagrams, battery maintenance, starter motor operation, charging system (stator, regulator/rectifier), lighting system, horn, instrument panel diagnostics. Chassis Frame: Frame inspection for damage, steering head bearing service, swingarm inspection and lubrication. Bodywork Trim: Fairing removal and installation, seat mounting, fender and tail section service. Procedures Included Preventative Maintenance: Scheduled maintenance items, fluid changes (oil, coolant, brake fluid), filter replacements, chain lubrication and adjustment. Troubleshooting: Diagnostic flowcharts for common running issues, electrical faults, and starting problems. Repair And Rebuild: Step-by-step instructions for component disassembly, repair, and reassembly, including engine internals, gearbox, and suspension. Torque Specifications: Detailed torque values for all critical fasteners and components. Special Tools: Identification and usage of specialized tools required for specific service procedures. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic adjustments to full engine and transmission overhauls, including electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Searchability: Searchable text within PDF (typical for professionally created PDFs). Image Quality: High-resolution diagrams, illustrations, and photographs. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 10.6:1 Valve Train: DOHC, 8 valves Performance Horsepower: Approx. 72 hp @ 8,500 rpm (claimed) Torque: Approx. 46 lb-ft @ 7,000 rpm (claimed) Fuel System Fuel Delivery: Digital Fuel Injection with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline, 91 octane or higher recommended Fuel Tank Capacity: 19 liters (5.0 US gal) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, return shift Optional ABS Availability: Available as an option on certain models/markets (e.g., ABS models) Features Clutch Type: Wet, multiple-disc, manual Final Drive: Sealed chain 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 840...