This manual covers the sportbike, a versatile model known for its blend of on-road comfort and adventure-inspired styling. As part of a respected lineage, this 2010 model, belonging to the first generation (2006-2014), is powered by a liquid-cooled, 4-stroke Parallel Twin engine with a displacement of 649 cc. It features a 6-speed transmission and a fuel injection system, designed to offer a balance of performance and approachability for riders. The 650 has been recognized for its versatility and value in the sport-touring segment, making it a popular choice for both commuting and longer journeys. This comprehensive workshop service manual provides detailed procedures for the repair and overhaul of the sportbike. It covers all major systems, including the engine, fuel system, ignition, electrical components, exhaust, bodywork, chassis, and transmission. The manual offers step-by-step instructions for routine maintenance, diagnostic procedures, component removal and installation, and complete overhauls, enabling users to perform repairs with professional accuracy. It also identifies necessary special tools and emphasizes critical safety information, ensuring that both mechanical technicians and owners can effectively maintain and repair their vehicle, thereby preserving its quality and performance. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Code: KLE 650 CAF Year: 2010 Generation Generation Code: 1st Generation (2006-2014) 👋 Introduction Market Position Target Audience: Primarily mechanical technicians, but also beneficial for owners intending to perform maintenance and repairs. Competitive Analysis Value Proposition: Aims to help users get the best value from their motorcycle by providing comprehensive repair and maintenance information, comparable to authorized dealer service departments. Key Features Safety Emphasis: Emphasizes safety by highlighting WARNING, CAUTION, and NOTE information, and stresses the importance of safety equipment like torque wrenches. Special Tool Identification: Identifies and illustrates recommended or required special tools with their Kawasaki part numbers. Manual Purpose Purpose: To enable technicians to understand component functions properly and judge performance, ultimately helping to build and maintain a reputation of quality service. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and overhaul for the Kawasaki Versys KLE 650 CAF 2010. Page Count Page Count: 631 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Detailed coverage of engine tune-ups, maintenance, removal, installation, disassembly, and reassembly, including lubrication system. Fuel System: In-depth procedures for fuel system maintenance, diagnosis, and repair. Ignition System: Comprehensive information on the ignition system, including diagnosis and repair. Electrical System: Extensive coverage of the electrical system, including wiring diagrams and component diagnostics. Exhaust System: Procedures for exhaust system maintenance and repair. Bodywork And Chassis: Includes procedures for body and chassis components. Transmission System: Covers extensive repair involving engine and transmission disassembly and reassembly. Procedures Included Routine Maintenance: Detailed information and procedures for routine maintenance and servicing. Diagnostic Procedures: Offers diagnostic procedures to follow when trouble occurs. Repair Procedures: Step-by-step repair procedures emphasizing special aspects of the product. Overhaul Procedures: Covers the overhaul of major vehicle components. Component Replacement: Instructions on removal and installation procedures for various components. Proprietary Component Repair: Includes instructions for proprietary components from their respective manufacturers. Technical Depth Depth: Enables users to perform repairs like a professional automotive technician, covering everything from simple maintenance to extensive engine and transmission overhauls. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Yes Binding Type Binding: Digital Delivery (PDF) Paper Type Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke Parallel Twin Displacement: 649 cc Performance Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 10.6:1 Fuel System Fuel Delivery: Fuel Injection Fuel Type: Unleaded gasoline (91 octane or higher recommended) Lubrication System Oil Type: SAE 10W-40 API SG or SH, JASO MA Oil Capacity: Approximately 3.5 L (with filter change) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-disc, manual 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 840 mm (33.1 in) Height: 1,370 mm (53.9 in) Weights Curb Weight: Approximately 200 kg (441 lbs) Fuel Tank Capacity: 19 L (5.0 US gal) 🛡️ Safety Features Ratings Safety Design Considerations: The manual highlights safety warnings and precautions for handling and repair. 💡 Technology Features Infotainment Instrumentation: Digital LCD instrumentation with analog tachometer. Specific details on gauge functions and troubleshooting are in the manual. Driver Assistance ABS: Anti-lock Braking System (ABS) may be available on certain trims (check specific VIN). Manual covers ABS system diagnosis and repair if equipped. Connectivity Lighting: Halogen headlights. Manual provides details on bulb replacement and electrical system troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 3,000-6,000 miles or 6-12 months). Spark Plug Replacement: Refer to manual for specific mileage/time intervals. Chain Maintenance: Regular cleaning, lubrication, and adjustment are critical and detailed in the manual. Fluid Specifications Coolant: Permanent type antifreeze with...