The VN900 Vulcan 900 Custom, produced between 2007 and 2015, is a mid-size cruiser renowned for its distinctive custom styling, featuring spoke wheels, a sculpted fuel tank, and a low-slung profile. Powered by an 892 cc V-twin engine, this model offers a blend of classic aesthetics and modern engineering, making it a popular choice for riders seeking a stylish and reliable machine for cruising and everyday riding. Its robust build and the heritage of the Vulcan line contribute to its reputation for quality and performance. This comprehensive factory service repair manual is designed to provide detailed guidance for the maintenance and repair of the VN900 Vulcan 900 Custom from 2007 to 2015. It covers all essential systems, including the engine, transmission, brakes, electrical systems, chassis, and more, with in-depth procedures, troubleshooting steps, and technical data. The manual's complete factory-level detail ensures that technicians, mechanics, and owners have the necessary information to perform all service and repair operations effectively, ensuring the longevity and optimal performance of the motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Vulcan 900 Custom Model Variant: Custom Product Name: Kawasaki Vn900 Vulcan 900 Custom 2007-2015 Service Repair Manual Generation Generation Identifier: VN900 Vulcan (2007-2015) Codes Engine Code Family: VN900 👋 Introduction Market Position Target Audience: Technicians, mechanics, and motorcycle owners seeking repair and maintenance information Competitive Analysis Value Proposition: Low price, high quality, instant access, comprehensive coverage Key Features Feature 1: Official, complete factory service repair manual Feature 2: Detailed technical data and diagrams Feature 3: Instant download for immediate use Feature 4: Printable at high quality 📋 Manual Details Coverage Areas Primary Coverage: Kawasaki VN900 Vulcan 900 Custom Covered Years: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Page Count Estimated Pages: Hundreds to Thousands (printable at high quality) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagrams: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering: Included Cooling System: Included Fuel Injection System: Included Fuel System: Included Emission System: Included Engine Control System: Included Chassis Body: Included Differential Drive: Included Axle: Included Heater Air Conditioner: Included Restraint System: Included Interior Components: Included Equipment Information: Included Procedures Included General Maintenance: Included Troubleshooting: Included Diagnostic Procedures: Implied within Troubleshooting and System Specific Sections Repair Procedures: Comprehensive for all covered systems Technical Data Sheets: Included Parking Procedures: Included (as per Operating Manual Content) Operation Suggestions: Included (as per Operating Manual Content) Transportation Preparation: Included (as per Operating Manual Content) Maintenance Checklists: Included Tightening Torque Specifications: Included Service Instructions: Included Technical Depth Depth: Complete factory level detail, suitable for technicians and enthusiasts 📊 Manual Specifications File Format Primary File Type: PDF Required Software: Adobe PDF Reader, WinZip (for larger files) Print Quality Quality Description: High quality, printable pages Searchability: Implied by PDF format, typically searchable text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, liquid-cooled, SOHC, 4-valve per cylinder Displacement: 892 cc (54.4 cu in) Bore X Stroke: 92.0 x 68.2 mm (3.6 x 2.7 in) - *Typical for this generation* Performance Horsepower: Approx. 50-55 HP (at crankshaft) - *Estimated, specific figures vary* Torque: Approx. 75-80 Nm (55-59 lb-ft) at 3,500 rpm - *Estimated, specific figures vary* Fuel System Fuel Delivery: Fuel Injection (DFI) with sub-throttle system Fuel Type: Unleaded gasoline Engine Components Ignition System: Digital CDI Clutch: Wet, multi-disc, manual Starter: Electric 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Final Drive: Belt Drive Features Gear Ratios: Detailed in manual Fluid Requirements Transmission Oil Type: API GL-4, SAE 80W-90 Hypoid Gear Oil (or equivalent specification) 📐 Dimensions Exterior Length: Approx. 2,400 mm (94.5 in) - *Typical for VN900 Custom* Width: Approx. 905 mm (35.6 in) - *Typical for VN900 Custom* Height: Approx. 1,105 mm (43.5 in) - *Typical for VN900 Custom* Weights Dry Weight: Approx. 260 kg (573 lbs) - *Typical for VN900 Custom* Curb Weight: Approx. 270 kg (595 lbs) - *Typical for VN900 Custom* Fuel Capacity: 20 Liters (5.3 US gal) - *Typical for VN900 Custom* 🛡️ Safety Features Ratings Safety Certification: Meets relevant motorcycle safety standards of the era Active Features Braking System: Front: Disc brake, Rear: Disc brake ABS: Optional on some models/markets within this range Passive Features Lighting: Halogen headlight, LED tail light 💡 Technology Features Infotainment Infotainment System: N/A (Classic cruiser design, no integrated infotainment) Driver Assistance Driver Assistance Features: ABS (Optional on certain models) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 6,000 km (3,700 miles) or 6 months - *Refer to manual for exact specification* Air Filter Replacement: Recommended every 12,000 km (7,500 miles) or 12 months - *Refer to manual for exact...