The Kawasaki ZL Eliminator, covering models ZL500A and ZL600A from 1986 to 1988, represents a distinctive entry in the cruiser segment, blending classic styling with the robust performance characteristic of Kawasaki's inline-four engines. These motorcycles were engineered to offer a compelling combination of power and aesthetics, catering to riders seeking a unique machine that stood apart from its contemporaries like the Honda Shadow, Yamaha Virago, and Suzuki Intruder. With its powerful engine options, including a 498 cc and a 599 cc inline-four, the ZL Eliminator was designed for both spirited riding and comfortable cruising, embodying Kawasaki's legacy of performance and innovation. This comprehensive workshop service repair manual provides essential guidance for the maintenance and repair of your Kawasaki ZL Eliminator. It covers all critical systems, including the engine, fuel system, ignition, lubrication, cooling, transmission, clutch, drivetrain, frame, suspension, wheels, tires, brakes, and the complete electrical system. Detailed procedures for routine maintenance, such as oil changes and valve adjustments, as well as in-depth repair instructions for engine overhauls, carburetor tuning, and electrical diagnostics are included. Furthermore, this manual offers valuable troubleshooting guides, technical specifications, and wiring diagrams, empowering owners and technicians to effectively maintain and restore these iconic motorcycles. 🏷️ Basic Information Identification Make: Kawasaki Model: ZL Eliminator Sub Model: ZL500A, ZL600A Codes Chassis Codes: ZL500A, ZL600A Generation Model Years Covered: 1986, 1987, 1988 👋 Introduction Market Position Vehicle Segment: Cruiser/Power Cruiser Target Audience: Enthusiasts seeking to perform their own maintenance and repairs on the Kawasaki ZL Eliminator models Competitive Analysis Segment Competitors: Honda Shadow, Yamaha Virago, Suzuki Intruder (during its era) Key Features Manual Value Proposition: Enables DIY repairs, saving significant labor costs and empowering owners with technical knowledge. Manual Benefit: Step-by-step instructions and clear illustrations simplify complex procedures. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Systems Covered: Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Transmission, Clutch, Drivetrain, Frame, Suspension (Front and Rear), Wheels, Tires, Brakes (Front and Rear), Electrical System, Lighting, Instruments, Bodywork, Chassis, Specifications, Troubleshooting, Maintenance, Specifications, Special Tools, Wiring Diagrams Format Format: Downloadable Digital File (PDF) Delivery Method: Instant Email Delivery Compatibility: All PC & MAC Computers, Tablets, Smartphones Required Software: Adobe Reader (Free) Language Language: English Page Count Page Count Estimate: Comprehensive, often 300+ pages depending on specific model variation 📖 Manual Coverage Systems Covered Engine System Coverage: Complete overhaul, cylinder head, valve train, pistons, crankshaft, connecting rods, oil pump, timing chain, seals, gaskets Fuel System Coverage: Carburetor(s) identification, disassembly, cleaning, adjustment, fuel pump, fuel lines, fuel filter replacement Ignition System Coverage: Ignition timing, spark plugs, ignition coils, CDI unit, troubleshooting ignition failures Transmission Coverage: Gearbox internal components, clutch operation, shift mechanism, lubrication, maintenance Suspension Coverage: Front fork disassembly, seals, oil replacement, rear shock absorber inspection and replacement, linkage maintenance Brake System Coverage: Brake pad replacement, caliper servicing, master cylinder overhaul, brake fluid bleeding, disc inspection Electrical System Coverage: Wiring diagrams, battery maintenance, charging system (alternator/stator), starter motor, lighting circuits, horn, instrument cluster diagnostics Procedures Included Maintenance Procedures: Oil changes, filter replacements, chain adjustment, valve clearance adjustment, spark plug replacement, brake fluid flush, coolant checks, battery care Repair Procedures: Engine rebuild, carburetor tuning, transmission repairs, suspension overhaul, brake system repairs, electrical component replacement Troubleshooting Guides: Systematic fault diagnosis for common and uncommon issues, diagnostic flowcharts, symptom-based troubleshooting Installation Procedures: Component replacement, accessory installation guidance where applicable Technical Depth Depth Of Information: Comprehensive from basic rider maintenance to full engine and chassis overhauls, including torque specifications and clearances 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: Printable in full or in sections, high-resolution images and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type Zl500: 4-stroke, DOHC, 4-valve, Inline-four cylinder Engine Displacement Zl500: 498 cc (30.4 cu in) Engine Type Zl600: 4-stroke, DOHC, 4-valve, Inline-four cylinder Engine Displacement Zl600: 599 cc (36.6 cu in) Performance Bore X Stroke Zl500: 54.0 x 54.0 mm (2.13 x 2.13 in) Bore X Stroke Zl600: 59.0 x 54.0 mm (2.32 x 2.13 in) Compression Ratio: 10.5:1 (typical) Horsepower Rating Zl500: ~53 HP @ 9,500 RPM (estimated, may vary) Horsepower Rating Zl600: ~65 HP @ 9,000 RPM (estimated, may vary) Torque Rating Zl500: ~30 lb-ft @ 7,500 RPM (estimated, may vary) Torque Rating Zl600: ~37 lb-ft @ 7,000 RPM (estimated, may vary) Fuel System Carburetor Type Zl500: Four Keihin CVK32 carburetors Carburetor Type Zl600: Four Keihin CVK34 carburetors Fuel Tank Capacity: Approx. 13 Liters (3.4 US gal) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-disc Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2275 mm (89.6 in) Width: Approx. 760 mm (29.9 in) Height: Approx. 1170 mm (46.1 in) Weights Dry Weight Zl500: Approx. 186 kg (410 lbs) Dry...